We are seeking an experienced Quality Inspector IV/CMM Programmer with expert-level knowledge of Geometric Dimensioning and Tolerancing (GD&T), blueprint interpretation, and precision measurement. In this role, you will translate complex engineering drawings and mathematical data into accurate CMM inspection programs - ensuring manufactured components, assemblies, and enclosures meet exact engineering, quality, and customer specifications.
Key Responsibilities
- Develop, validate, and maintain CMM programs for complex machined and fabricated components, assemblies, and enclosures.
- Perform first-piece, first-article, incoming, in-process, and final inspections.
- Review and approve inspection results before production begins.
- Interpret engineering drawings, GD&T, specifications, travelers, BOMs, solid models, and related technical documentation.
- Identify discrepancies between solid models and engineering drawings and coordinate corrective actions.
- Generate detailed inspection reports and statistical quality data, including SPC and CPK reports.
- Develop CMM reporting platforms and customized report formats.
- Audit quality-control processes and inspection programs for compliance with internal and customer standards.
- Support internal and external source inspections.
- Perform reverse engineering by converting physical products into usable electronic data for engineering and manufacturing.
- Participate in New Product Introduction (NPI) activities to evaluate inspection methods, drawing accuracy, tooling requirements, and potential failure points.
- Develop inspection techniques, work instructions, and supporting materials for Level I, II, and III inspectors.
- Collaborate with Engineering, Manufacturing, suppliers, and customers to resolve quality-related issues.
- Recommend opportunities to improve inspection methods and manufacturing processes.
- Maintain a clean, organized, and safe work environment.
Required Skills and Qualifications
- Expert-level understanding and application of GD&T.
- Advanced CMM programming and mechanical inspection experience.
- Ability to determine the most effective inspection method regardless of part geometry or complexity.
- Expert ability to read and interpret blueprints, production instructions, specifications, BOMs, schematics, weld symbols, and inspection requirements.
- Strong knowledge of machining standards and secondary processes, including painting, powder coating, and plating.
- Experience calculating flat patterns and inspecting precision sheet-metal components.
- Expert proficiency with precision measuring equipment, including micrometers, calipers, and other handheld inspection tools.
- Strong mathematical, analytical, organizational, and problem-solving abilities.
- Excellent attention to detail.
- Strong written and verbal communication skills.
- Proficiency with Microsoft Office, database software, and computer-based inspection systems.
Education and Experience
- High school diploma or equivalent required.
- Technical coursework or an associate degree preferred.
- Certified Welding Inspector (CWI) certification required.
- ASQ certification preferred.
- 10+ years of experience in a production or related manufacturing environment.
- 5+ years of full-time CMM programming experience required.
- Mitutoyo and/or Zeiss CMM programming experience preferred.
- Online and offline CMM programming experience preferred.
- Laser Tracker or portable CMM programming experience is a plus.
- Experience recommending or supporting process-development improvements is a plus.
Physical and Work Requirements
- Work is primarily performed in a manufacturing environment.
- Ability to stand for extended periods and regularly walk, reach, grasp, bend, kneel, crouch, push, and pull.
- Ability to lift or exert up to 75 pounds occasionally, 25 pounds frequently, and 15 pounds regularly.
- Must possess the visual acuity and manual dexterity required to perform detailed inspections.
- Personal protective equipment must be worn as required.
- May work around moving machinery, electrical equipment, chemicals, and manufacturing debris.