The Tetra Pak Tower Operator monitors the operation of the automated block forming towers and associated equipment. This role serves as a link between the cheese make-process and final packaging. The operator ensures the flow of cheese curd from the Enclosed Finishing Vats to the 40lb block station, maintains quality standards through sampling, and manages the bagging and vacuum sealing process.
Key Responsibilities:
- Operate the Tetra Pak block forming towers to ensure consistent production of 40lb cheese blocks.
- Ensure the automated vacuum sealer to ensure all blocks are hermetically sealed prior to entering the corrugate packaging line.
- Operate (HMIs) to track equipment status, temperature, and vacuum pressure settings.
- Material Handling & Packaging:
- Ensure block liners are positioned on the tower dispensing units to ensure smooth block ejection and encapsulation.
- Inspect the bags and seals to ensure the highest quality standards are met.
- communicate with EFV Operators regarding curd readiness, flow timing, and variety changes.
- Assist the packaging line during natural downtime events (such as blow backs), changeovers, or minor stops
Quality & Compliance:
- Collect product samples at required intervals for analysis.
- Adhere to all Good Manufacturing Practices (GMPs), Standard Operating Procedures (SOPs), and safety regulations.
- Maintain a clean and sanitary work area, performing washdowns and sanitation tasks as required.
Qualifications:
- High School Diploma or GED required.
- Prior experience in food manufacturing or dairy production preferred.
- Experience operating automated machinery or HMI panels is a plus.
- Ability to troubleshoot minor equipment issues and clear jams safely.
Physical Requirements:
- Ability to lift up to 50 lbs periodically (assisting with blocks or materials).
- Ability to stand, walk, bend, and reach for extended periods.
- Comfortable working in a manufacturing environment with varying temperatures and noise levels.
Work Schedule:
- Shift Structure: 4pm – 4am Rotating 12-hour shift schedule.
- Rotation: Includes every other weekend off.
- Availability: Must be available to work weekends and holidays as dictated by business needs and production demands.
Shift Pay - Starting at $20/hour
Qualifications
Required Skills & Abilities
• Ability to work carefully within structured procedures and operating standards
• Strong attention to detail in monitoring equipment, recording data, and completing documentation
• Comfort with steady, process-oriented work that requires consistency over time
• Ability to recognize irregularities, follow response steps, and communicate issues clearly
• Dependable approach to routine responsibilities and follow-through on assigned tasks
• Ability to work effectively with others while staying focused on individual responsibilities
• Basic mechanical or technical aptitude in an industrial, manufacturing, or water treatment environment
Other Requirements
• High school diploma or equivalent required
• Experience in water treatment, manufacturing, plant operations, or a related technical environment preferred
• Ability to work scheduled shifts and follow site safety requirements
• Willingness to use required personal protective equipment and comply with operational protocols