Description:
The SRM E/C Test Operator will operate and assist with the functions of Eddy Current Check Devices for continuous operation in accordance with factory policies and procedures. The employee will ensure a safe and compliant operation during his/her shift.
Working Conditions:
Working conditions are the same as the conditions provided in the pipe manufacturing industry. Working environment temperature is in parallel with weather conditions. It requires working in dusty, noisy, and greasy environments. Work involves lifting, pulling and/or pushing of materials and product up to 50 pounds, and standing and walking considerable distances. Operation requires the use of personal protective equipment (PPE) to include but not limited to; eye safety glasses, hearing protection, work boots, and hardhats. Loose fitting clothes and jewelry are not permitted.
- Qualifications:
1.1. A High School diploma or GED equivalent.
1.2. Basic reading, writing, and arithmetic skills required.
1.3. Experience with operating automated equipment preferred.
1.4. Manual dexterity required for operating machinery, hand tools, and hand-held measurement devices.
1.5. Knowledge of Non-Destructive Testing processes and procedures for at least one year is a plus.
1.6. Experience operating measuring devices such as: calipers, micrometers, and ovality gauges.
1.7. Knowledge of the manufacturing mill processes, procedures, and electric resistance welding required.
1.8. Employee must be able to work with a flexible schedule which may require over-time and weekends when necessary.
- Responsibilities:
2.1. Responsible for Eddy Current Test machine set-up during size changeovers.
2.2. Ensure the E/C Check parameters conform to the quality requirement on the work order.
2.3. Read work orders and quality requirement to set up specifications and information.
2.4. Following, keeping, and preparing the spare coils.
2.5. Maintain good machinery condition by observing machine operations, detecting machinery malfunctions, and making required corrections.
2.6. Communicating and working together with the workstation operators.
2.7. Reject non-conforming products and give feedback to other workstations for solving problems.
2.8. Perform a visual inspection before the beginning of the shift and report any issues to the Supervisor and Engineer.
2.9. Employee must follow all PPE policies and safety rules.
2.10. Employee must follow the 5S implementation procedure.
2.11.Communicating to Supervisor and Engineer any problems with material and equipment.
- Activities:
3.1. Inspecting pipe in accordance with ASTM and or Standard Operating Procedures.
3.2. Conducting E/C Calibration on time and as needed.
3.3. Employee must report to his immediate Supervisor and Engineer for briefing on daily tasks.
3.4. Provide and assist with good maintenance of the equipment he/she is operating.
3.5. This position may require operating a Forklift and Overhead Crane.
3.6. Keep the working environment clean and tidy.
3.7. Check that all machinery is properly serviced before starting up and during shift.
3.8. Assist in repair and replacement of equipment during maintenance shutdowns.
3.9. Communicate with crew to achieve a quality product.
3.10.Assist in changeovers and maintenance.
3.11. Other duties as assigned.
- Authority and Obligation:
4.1 This position has the authority to stop operations in cases of Safety and/or Quality being in question.