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Volvo Group

Senior Controls Engineer

Hagerstown, MD, United States

$96,000 to $118,500 USD / year

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Job details

Pay: $96,000 to $118,500 USD / year
Apply by: Nov 21, 2026
Posting language: English
Posted: Nov 4, 2026

Original job description

Transport is at the core of modern society. Imagine using your expertise to shape sustainable transport and infrastructure solutions for the future. If you seek to make a difference on a global scale, working with next-gen technologies and the sharpest collaborative teams, then we could be a perfect match. Want to learn more about Hagerstown?

We are the Heart. We develop and produce heavy-duty diesel engines, transmissions, and axles for Volvo Group Brands. In operation since 1961, we are a proud supportive member of the community of Washington County and its surrounding areas.

What you will do

As a Senior Controls Engineer, you will develop, integrate, and maintain manufacturing equipment control systems, manufacturing systems automation, human-machine interfaces, and industrial communication networks through the application of World Class Manufacturing (WCM) principles.

You will provide leadership and guidance across the sectional level within the Operations Maintenance business functions, fostering a continuous improvement culture focused on loss reduction, waste elimination, employee engagement, and the application of lean principle

Main activities and resposibilities

Develop and provide support to all maintenance programs
Privide support for Electrical Technicians within a specialized area of assignment
Respond to production problems on an “on-call” basis
Perform controls systems assessments to maintain and improve equipment reliability
Fix and modify software programs including PLC/PC controllers, Allen-Bradley and Siemens systems
Conduct kaizen improvement activities focused on safety, quality, and cost initiatives
Perform current and historrical data analysis and root cause analysis
Validate, update and control drawings and prints
Conduct machine component life-cycle evaluations
Develop procedures to improve uptime of the manufacturing equipment
Determine the best maintenance methodology for equipment
Schedule planned maintenance activities in collaboration with internal and external customers
Development and distribute maintenance documentation
Support Implementation of business plans and department goals (MTBF, MTTR)
Perform other job-related duties as needed or assigned

Who are you?

You are a highly motivated and engaged Senior Controls Engineer who can promote and drive a continuous improvement philosophy across human, material, intellectual, and financial resources. You are committed to delivering approved projects according to agreed-upon targets.

You have a strong customer focus and are committed to a collaborative, team-oriented environment. As a resourceful team player, you maintain productive relationships with both internal and external team members, helping create a successful and high-performing team.

Your decision-making and influencing abilities allow you to drive implementation and necessary change effectively. Your excellent communication skills support teamwork and cross-functional collaboration while helping you build a trustworthy professional network.

We operate across three shifts, so occasional support beyond the first shift will be required.

Specialized Skills:

Experience with RSNetworks, RSLogix 5000, Logix Studio, RSLinks, RSView 32, Panel Builder 32 and future revision of same or additional platforms
Experience with Siemens S7 Simatic, Siemens TIA Portal, Siemens 840D, WinCC Flexible, and platforms related to Siemens automation
Knowledge of ABB IRC 5 programming Platform
Programmable Logic Controller Software Development and Design
Human Machine Interface (HMI) Software Development and Design
Field Bus Design and Commissioning
Point to Point I/O Commissioning
Documentation of PLC Program and Program Structure
Ability to read and understand blueprints, electrical prints, drawings, controls documentation, product literature and customer specific timing diagrams, etc
Experience with AutoCAD and/or E-Plan drawing software

Minimum Education and Experience:

Candidates must meet one of the following education and experience requirements:

Bachelor’s degree with a focus in Electronic Technology or an equivalent field, plus five or more years of equivalent professional experience.

A minimum of eight years of combined post-high school education and industrial controls experience within a manufacturing environment.

Additional required experience and knowledge include:

Experience working with machining centers and/or CNC equipment.
Solid understanding of hydraulic and pneumatic systems.
Proficiency in Microsoft Office.
Knowledge of Computerized Maintenance Management Systems.
Experience planning and scheduling planned maintenance activities.
Understanding of World Class Manufacturing (WCM) and/or the Toyota Production System (TPS).

What's in it for you?

We offer a solid package of compensation and benefits, plus you will enjoy:

The opportunity to work with advanced manufacturing technologies and automation platforms. Collaboration with skilled teams across maintenance, operations, and engineering. The ability to lead continuous improvement efforts that directly influence safety, quality, equipment reliability, and cost. The opportunity to contribute to sustainable transport solutions as part of a global organization.

Ready for the next move?

Are you excited to bring your controls engineering expertise to a highly collaborative manufacturing environment? We would love to hear from you. Apply today and help us shape the future of sustainable transport solutions.

At the Volvo Group, we strive for a clear, transparent, and straightforward compensation approach, motivating you to contribute to the company’s growth. For this position, the base pay is set at $96,000- $118,500 annually, and where applicable, bonus eligible. The range for this role, as well as final salary offered, is determined by several factors including, but not limited to, geographic location, work-related knowledge, certifications, skills, education, and experience. In addition to these factors, we believe in the importance of pay equity and consider internal equity of our current team members as part of any final offer.

In addition to a solid package of compensation and benefits, plus you will enjoy:

Competitive medical, dental and vision insurance.
Generous paid time off.
Competitive matching retirement savings plans.
Working environment where your safety, health and wellbeing come first.
Focus on professional and personal development through Volvo Group University.
Programs that make today’s challenging reality of combining work and personal life easier.

All qualified applicants will receive consideration for employment without regard to race, color, religion, sex, sexual orientation, national origin, disability, or status as a protected veteran.

We value your data privacy and therefore do not accept applications via mail.

Who we are and what we believe in We are committed to shaping the future landscape of efficient, safe, and sustainable transport solutions. Fulfilling our mission creates countless career opportunities for talents across the group’s leading brands and entities.

Applying to this job offers you the opportunity to join Volvo Group. Every day, you will be working with some of the sharpest and most creative brains in our field to be able to leave our society in better shape for the next generation. We are passionate about what we do, and we thrive on teamwork. We are almost 100,000 people united around the world by a culture of care, inclusiveness, and empowerment.

Trucks Technology & Industrial Division hire team players who are ready to create real customer impact. Our decentralized teams work close to our customers, with speed and autonomy, to build what they truly need. Join us to collaborate on innovative, sustainable technologies that redefine how we design, build, and deliver value. Bring your curiosity, your expertise, and your collaborative energy, and together, we’ll turn bold ideas into tangible solutions for our customers and contribute to a more sustainable tomorrow.

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More about this job

Skills

Control systems
Communication skills
Leadership
Process improvement
PLC
Allen-Bradley
Data analysis
Root cause analysis
Collaboration
Documentation
Decision making
Teamwork
Siemens TIA Portal
Programmable logic controller
Software development
HMI
Autodesk AutoCAD
Machining
CNC
Mechanical systems
Microsoft Office
Scheduling

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