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United Rolls Inc

Reliability and Project Engineer

Canton, OH, United States

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Job details

Experience: Minimum of 5 years of engineering experience in manufacturing or industrial operations.
Posting language: English
Posted: Nov 9, 2026

Original job description

Description

Reliability and Project Engineer

Position Title: Reliability and Project Engineer Department: Engineering Reports To: Plant Manager Location: United Rolls Inc. – Canton, Ohio FLSA Status: Exempt

Position Summary United Rolls Inc. is seeking a highly motivated and technically skilled Reliability and Project Engineer to lead efforts in improving equipment reliability, asset performance, facility infrastructure, and capital project execution throughout our foundry, machine shop, manufacturing operations, and office facilities.

This position combines reliability engineering, maintenance improvement, and project management responsibilities to support the production of high-quality iron spun cast rolls. The Reliability and Project Engineer will identify and eliminate chronic equipment failures, drive preventive and predictive maintenance programs, manage capital improvement projects, and implement engineering solutions that improve safety, productivity, quality, and operational efficiency.

The ideal candidate will have experience in heavy industrial manufacturing environments such as foundries, steel mills, rolling mills, machining operations, or other process-intensive industries.

Essential Duties and Responsibilities Reliability Engineering

Lead the development and continuous improvement of plant reliability programs.
Analyze equipment failures and recurring maintenance issues using Root Cause Failure Analysis (RCFA).
Utilize reliability-centered maintenance (RCM) principles to optimize maintenance strategies.
Monitor equipment performance and recommend corrective actions to improve uptime and reliability.
Develop and maintain equipment criticality rankings for production assets.
Drive initiatives that reduce unplanned downtime and maintenance costs.
Establish and track key reliability metrics including:
Mean Time Between Failure (MTBF)
Mean Time to Repair (MTTR)
Preventive Maintenance Compliance
Equipment Availability
Overall Equipment Effectiveness (OEE)

Predictive and Preventive Maintenance

Support and improve preventive maintenance programs utilizing CMMS systems.
Implement predictive maintenance technologies including:
Vibration Analysis
Thermography
Ultrasound Testing
Oil Analysis
Motor Circuit Analysis
Evaluate inspection data and develop corrective action plans.
Assist maintenance personnel in troubleshooting complex mechanical and electrical problems.

Capital Projects Management

Plan, justify, and manage capital projects from concept through completion.
Develop project budgets, schedules, scopes of work, and return-on-investment analyses.
Manage facility improvement projects affecting:
Foundry operations
Centrifugal casting equipment
Heat treatment systems
CNC machining centers
Utility systems
Building infrastructure
Office facilities
Coordinate contractors, vendors, and internal resources.
Ensure projects are completed safely, on schedule, and within budget.

Manufacturing Process Improvements

Identify opportunities to improve manufacturing efficiency and reduce operating costs.
Support continuous improvement initiatives utilizing Lean Manufacturing principles.
Participate in Kaizen events and process optimization projects.
Evaluate equipment modifications and upgrades to improve throughput and product quality.
Develop engineering solutions to support operational goals and capacity improvements.

Foundry and Machine Shop Support

Provide engineering support for:
Melting and pouring systems
Centrifugal casting equipment
Mold preparation operations
Heat treatment equipment
Dust collection systems
CNC machining operations
Roll grinding operations
Material handling systems
Collaborate with production, maintenance, and quality personnel to improve operational performance.
Assist with installation and commissioning of new machinery and process equipment.

Facility and Infrastructure Engineering

Support maintenance and improvement of plant infrastructure including:
Compressed air systems
Industrial water systems
Natural gas systems
HVAC systems
Electrical distribution systems
Cranes and hoists
Ventilation and environmental control systems
Develop equipment replacement strategies and long-term facility improvement plans.

Safety and Regulatory Compliance

Ensure engineering projects and reliability initiatives comply with:
OSHA regulations
Environmental regulations
NFPA standards
Company safety policies
Participate in hazard assessments and risk analyses.
Support Lockout/Tagout, Machine Guarding, Arc Flash, and Process Safety initiatives.
Promote a strong safety culture throughout the organization
Key Performance Indicators (KPIs)
Equipment uptime and availability
Reduction in unplanned downtime
MTBF improvement
MTTR reduction
PM completion rates
Project budget compliance
Project schedule compliance
Maintenance cost reduction
Safety performance
Manufacturing throughput improvements
Return on capital investments

Leadership Expectations The Reliability and Project Engineer will serve as a technical leader within United Rolls Inc., working closely with Maintenance, Production, Quality, Safety, and Executive Leadership to ensure the reliability of critical assets and successful execution of engineering projects that support long-term operational growth and competitiveness.

Requirements

Qualifications

Education

Bachelor's Degree in:
Mechanical Engineering
Electrical Engineering
Industrial Engineering
Manufacturing Engineering
Related Engineering Discipline

Required Experience

Minimum of 5 years of engineering experience in manufacturing or industrial operations.
Experience in heavy manufacturing, foundries, steel production, machining, or metals industries strongly preferred.
Proven experience managing capital projects and reliability improvement initiatives.
Experience with CMMS systems and maintenance management practices.

Technical Skills - Strong knowledge of:

Mechanical Systems

Pumps
Bearings
Conveyors
Gearboxes
Hydraulics
Pneumatics
Industrial piping systems

Electrical Systems

Motors
VFDs
Power distribution
PLC-controlled equipment
Instrumentation and controls

Reliability Tools

Root Cause Analysis
Failure Modes and Effects Analysis (FMEA)
Reliability Centered Maintenance (RCM)
Predictive Maintenance Technologies

Project Management

Budget development
Scheduling
Contractor management
Capital planning
Cost justification

Preferred Certifications

Certified Reliability Engineer (CRE)
Certified Maintenance & Reliability Professional (CMRP)
Project Management Professional (PMP)
Lean Six Sigma Green Belt or Black Belt
OSHA 30-Hour Certification

Physical Requirements

Ability to work throughout manufacturing, foundry, machine shop, office, and outdoor environments.
Ability to climb ladders, platforms, and industrial stairs.
Ability to work in elevated temperature environments associated with foundry operations.
Ability to wear required PPE including hard hats, hearing protection, safety glasses, respirators, and steel-toe footwear.
Ability to occasionally lift up to 50 pounds.

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More about this job

Skills

Project management
Machining
Process improvement
RCM
Monitor equipment
Maintain equipment
Preventive maintenance
Regulatory compliance
CMMS
Inspection
Troubleshooting
CNC machining
Manufacturing processes
Lean manufacturing
Material handling
Natural gas
Building systems monitoring technology
Control systems
Environmental legislation
Lockout/tagout
Leadership
Mechanical engineering
Electrical engineering
Industrial engineering
Mechanical systems
PLC
Root cause analysis
Scheduling
PMP
Lean Six Sigma Green Belt
Lean Six Sigma Black Belt
Heavy lifting

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