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xPL Plant Manager

  • Decatur, AL, United States

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Job details

Posting language
English
Posted

Original job description

Position Description:

Lead launch and day-to-day operations of new prefabrication facility (“plant”), designed to support construction projects with offsite-manufactured components. Develop and oversee critical plant's stability and ongoing performance, establish safety protocols, build a high-performing team culture, manage operational systems, and ensure efficient production of high-quality outputs.

Essential Duties & Key Responsibilities:

  • Lead establishment of prefabrication facility (“plant”) safety culture from day one, model safe work practices and create zero-incident environment. /li>
  • Develop and implement comprehensive safety policies, site-specific training programs, emergency response plans, and risk assessments. /li>
  • Conduct regular audits and take immediate corrective action for unsafe plant conditions to promote compliance with OSHA regulations and internal safety standards. /li>
  • Manage daily operations across fabrication, assembly, logistics, and material handling with emphasis on safety, quality, and throughput. /li>
  • Develop and execute production schedules in alignment with project demand and just-in-time delivery models. /li>
  • Track and report on operational performance metrics (e.g., safety, quality, productivity, cost) and use data to drive continuous improvements. /li>
  • Recruit and onboard plant staff, foster and develop a team of skilled, safety-conscious operators, technicians, and supervisors. /li>
  • Build and sustain high trust and high-performance team culture centered on ownership, respect, and open communication. /li>
  • Provide coaching and mentoring to team for developing skills in continuous improvement, problem-solving, and. embed lean manufacturing principles (e.g., 5S, standardized work, visual management) into daily operations. /li>
  • Design and implement Quality Assurance (QA) processes to validate outputs meet design specifications, tolerances, and code requirements. /li>
  • Lead kaizen events and implement lessons learned to refine and stabilize production processes. /li>
  • Integrate plant operations with project management and supply chain functions, and leverage digital tools (e.g., BIM, ERP/MRP systems, tracking dashboards). /li>
  • Stay informed on trends in construction technology and prefabrication, assessing innovations to enhance operational efficiency and capabilities. /li>
  • Manage operating budgets, labor forecasting, material procurement strategies, and plant capacity modeling. /li>
  • Partner with Finance and planning teams to forecast costs, Return on Investment (ROI), and scale needs as plant matures. /li>
  • Other activities, duties, and responsibilities as assigned.
More about this job

Skills

  • Emergency response
  • Regulatory compliance
  • Assembly
  • Logistics
  • Material handling
  • Communication skills
  • Coaching
  • Process improvement
  • Problem solving
  • Lean manufacturing
  • Quality assurance
  • Production processes
  • Project management
  • Supply chain management
  • Building information modelling
  • ERP
  • MRP
  • Forecasting
  • Procurement

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