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Part Time Consulting Engineer
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SD
Composite Machining Manufacturing Engineer
SST Direct
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- $95,000 to $125,000 USD / year
DIRECT HIRE: The Composite Machining Manufacturing Engineer develops, implements, and improves machining processes for advanced aerospace composite structures. This role supports…
Added 13 mins ago
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SST Direct

Composite Machining Manufacturing Engineer

North Austin, TX, United States

$95,000 to $125,000 USD / year

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Job details

Pay: $95,000 to $125,000 USD / year
Apply by: Feb 7, 2027
Posting language: English
Posted: Nov 9, 2026

Original job description

DIRECT HIRE: The Composite Machining Manufacturing Engineer develops, implements, and improves machining processes for advanced aerospace composite structures. This role supports manufacturing from initial process development through production qualification and full-rate production, with an emphasis on CNC machining, robotic machining, tooling, fixturing, process optimization, and quality control. The engineer works closely with design engineering, programmers, machinists, technicians, and production teams to deliver complex composite components that meet stringent dimensional, quality, cost, and schedule requirements.Location: North Austin, Texas Salary Range: $95K - $125K

Key Responsibilities:

Develop and optimize machining processes for carbon fiber reinforced polymer (CFRP), fiberglass, honeycomb sandwich panels, foam-core structures, bonded assemblies, and large aerospace composite components
Establish manufacturing strategies for CNC routing, trimming, drilling, milling, profiling, countersinking, and other secondary machining operations
Develop, simulate, prove out, and optimize multi-axis CNC programs using Mastercam, selecting appropriate cutters, toolpaths, feeds, speeds, cutting depths, and machining sequences
Support offline robotic machining programming using Robotmaster and KUKA industrial robotic systems, including toolpath development, reach analysis, collision detection, robot motion, and program validation
Develop reliable workholding, vacuum fixtures, drill fixtures, datum structures, and coordinate systems to maintain part accuracy while preventing composite damage or distortion
Establish and validate tool center points (TCPs), work and fixture coordinate systems, robot calibration, part localization, and probing routines for accurate CNC and robotic machining
Troubleshoot manufacturing issues involving toolpaths, robot positioning, machine accuracy, vibration, tooling, fixture alignment, dimensional variation, and process instability
Optimize machining parameters and tool-life management to reduce delamination, fiber breakout, splintering, heat damage, surface defects, and excessive cutter wear
Evaluate CNC machines, robotic cells, probing systems, and supporting equipment for accuracy, repeatability, capability, and production readiness
Provide hands-on manufacturing floor support, partnering with machinists, technicians, programmers, and production personnel to resolve equipment and process issues
Interpret engineering drawings, CAD models, GD&T requirements, and inspection results to develop processes that consistently meet dimensional and quality specifications
Collaborate with Design Engineering to improve design for manufacturability, including tolerances, datum structures, trim definitions, hole requirements, and tool accessibility
Lead root-cause investigations and corrective actions for machining defects, nonconformances, tool wear, dimensional issues, and equipment performance problems
Create and maintain manufacturing documentation, including work instructions, setup procedures, tooling lists, inspection requirements, machining standards, and process specifications
Identify opportunities for automation, probing, in-process inspection, automated setup verification, digital work instructions, and data-driven process controls
Support capital equipment projects from technical requirements and vendor evaluations through acceptance testing, installation, qualification, and production launch
Drive continuous improvement initiatives that improve safety, quality, throughput, cost, equipment utilization, and manufacturing consistency

Required Qualifications:

Bachelor’s degree in Mechanical Engineering, Manufacturing Engineering, Aerospace Engineering, or a related engineering discipline
Significant experience in aerospace manufacturing, composite machining, CNC manufacturing, robotic machining, or advanced structures manufacturing
Strong understanding of carbon fiber composites and the challenges associated with machining composite materials
Hands-on experience developing or supporting CNC routing, trimming, drilling, milling, or related machining processes
Knowledge of cutting tools, feeds and speeds, toolpaths, workholding, fixturing, machine setup, and manufacturing process development
Ability to interpret engineering drawings, CAD models, dimensional tolerances, and GD&T requirements
Proficiency with CAD/CAM software for reviewing hardware and developing manufacturing processes, tooling, and fixtures
Strong troubleshooting, analytical, communication, and root-cause-analysis skills
Experience supporting production operations and collaborating with cross-functional engineering and manufacturing teams
Demonstrated ability to improve quality, cost, throughput, or schedule performance in a fast-paced manufacturing environment

Preferred Qualifications:

5+ years of experience in aerospace manufacturing, machining, manufacturing engineering, or a related technical environment
Experience machining CFRP, fiberglass, honeycomb, Rohacell or other foam-core structures, bonded composite assemblies, and large composite components
Experience programming or supporting 3-axis and 5-axis CNC routers or machining centers
Hands-on experience with Mastercam multi-axis programming and Robotmaster offline robotic programming, simulation, and code generation
Experience programming, proving out, and troubleshooting KUKA robotic machining cells and integrated spindle systems
Understanding of robotic machining limitations, including stiffness, accuracy, repeatability, reach, singularities, compliance, and dynamic response
Experience with Renishaw or similar probing systems, automated tool setters, cutter-life monitoring, and machining automation
Experience with machine and robot calibration, volumetric compensation, process capability studies, and large-part workholding
Familiarity with CMMs, laser trackers, portable measurement arms, or 3D inspection software
Knowledge of G-code, cutter compensation, work offsets, tool offsets, probing cycles, TCPs, and multi-axis machining
Experience implementing CNC equipment or robotic manufacturing cells from requirements development through production qualification
Knowledge of Lean Manufacturing, Six Sigma, PFMEA, control plans, SPC, and structured root-cause analysis
Lean Manufacturing or Six Sigma certification
A master’s degree in Mechanical, Manufacturing, or Aerospace Engineering

Once you apply, please text "CMME" to 904-712-6140 for a faster reply. INDH

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More about this job

Skills

Machining
CNC machining
Composite materials
CNC
Mastercam
Troubleshoot
Read engineering drawings
Inspection
Documentation
Process improvement
Mechanical engineering
Aerospace engineering
Manufacturing processes
CAM software
Troubleshooting
Communication skills
Root cause analysis
Regulatory compliance
CMMS
G-code
Lean manufacturing
SPC

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