Senior Process & Test Engineer

This position is responsible for Assembly and/or Test of assigned product lines. This is a hands-on role supporting the daily production and long-term strategy needs of operations. Duties include high-level troubleshooting of processes, including yields, uptimes, and product-related issues. Additional responsibilities include training and mentoring technicians and associates; Developing, implementing, and managing new processes for product launches; and defining and implementing continuous improvement activities.

We are looking for someone who demonstrates:

· Passionate customer focus · Observant critical thinking · Thoughtful, fast, disciplined execution · A commitment to continuous improvement · A strategic approach to planning tasks · A relentless drive to succeed

Here is a glimpse of what you’ll do:

· Develop and define processes within Assembly and Test and operational improvement · Lead product performance investigations as it relates to production or customer field issues. · Develop, write, and maintain process-specific documentation including: control plans, PFMEAs, Operator Work Instructions, Preventative Maintenance Plans, Process Sheets · Ability to provide high-level troubleshooting support to maintenance and technicians. Utilizing machine documentation, supplier contacts and sound problem-solving techniques · Work with controls engineering to specify and debug code for automation · Perform statistical analysis on large data sets and provide reports in support of internal and external customer activities · Work with cross-functional teams including Design, Quality, Purchasing, Logistics and Operations, in support of current and new programs · Make recommendations on future development needs for product lines within Assembly and test areas · Develop and execute project plans within assigned areas to meet · Work with external vendors and companies to define, select, deliver and qualify new solutions for the assembly and test process, using industry best practices · Make recommendations of modifications to fixtures and tools to support quality and continuous improvement exercises · Train and mentor Manufacturing Technicians, Associates and Coaches in process and product related matters

Here is some of what you’ll need (required):

· Bachelor’s Degree in Mechanical Engineering AND · At least 6 years of process engineering experience AND · At least 6 years of manufacturing experience · US Citizen or Green Card Holder · Automotive manufacturing experience with a focus on production testing · Experience with mechanical, electrical, pneumatic and hydraulic systems · Experience of assembly and or testing of complex mechanical components · Experience with common assembly process and equipment including DC Torque drivers, Machine vision, Press operations, Robotic pick and place systems, leak testing, Laser marking and welding · Experience in managing capital projects including specifying, selecting, runoff, installation and release to production · Use data to drive the decision-making process, utilizing tools such as Six Sigma, GR&R, 8D and APQP · Proven ability to manage multiple projects simultaneously while providing day-to-day production support · Ability to effectively communicate issues relating to production and projects. including deadlines, quality concerns and line down time. · Effective communicator with all levels of the organization · Proven time management skills and a respect of deadlines. · Exposure to LEAN tools · Ability to read machine prints · Experience working with micron-level tolerances · Experience with high levels of automation · Ability and desire to “do what it takes” Here are skills and abilities we would like for you to have (preferred): · Fuel or Air system experience · Six Sigma Certification · Experience with testing and instrumentation, including leak testing, pressure measurement, NVH, fuel system measurement · Experience with high levels of automation · Experience with micron level tolerances