R&D Process Specialist
- Kenosha, WI, United States
$75,000 to $107,813 USD / year
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Job details
- Pay
- $75,000 to $107,813 USD / year
- Posting language
- English
Original job description
The R&D Process Specialist is responsible for designing, optimizing, and validating product, process, equipment, and packaging parameters to support a smooth handover to Operations. This position will assess process and resource needs, coordinate production trials, validate operating parameters, and ensure complete work instructions, validation reports, and handover documentation.
The R&D Process Specialist will drive production efficiency, consistency, process control, and operational readiness for new and improved products. The Process Specialist will work closely with R&D, Production, Quality, Planning, Engineering, and other internal and external partners to support scale-up, troubleshooting, equipment commissioning, training, and successful commercialization.
Primary Responsibilities:
• New Product Scale-Up & Validation
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• Assess equipment, process, and resource needs for new products and collaborate with Product Developers to scale up formulations and processes.
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• Lead pre-trial discussions with Production, Quality, Planning, and R&D to define trial plans, responsibilities, and resource requirements.
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• Validate product and process parameters through three successful test runs before turnover to Operations.
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• Prepare detailed validation reports with clear actions and timelines, and lead post-trial reviews to capture key learnings, issues, and next steps.
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• Formalize the release of new products to Operations through completion of the handover process and stakeholder sign-off.
• Operational Readiness & Documentation
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• Collaborate with Production and Engineering on scale-up activities and initial operator training.
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• Create detailed work instructions for each new product in partnership with Production supervisors and leads.
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• Update standard operating procedures and work instructions as needed and ensure complete documentation for new or improved recipes and processes.
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• Build accessible project documentation in alignment with the new product development procedure using the appropriate tools.
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• Ensure formula and know-how confidentiality.
• Process Improvement & Production Support
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• Partner with Operations to identify process improvement opportunities that support efficiency, product quality, and process control targets.
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• Provide real-time production troubleshooting and support root cause analysis for quality or processing issues.
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• Conduct Production and Quality training as needed.
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• Update rework and fat-wash matrices as needed while collaborating with Product Developers to optimize current formulations using new ingredient technologies.
• Technology, Equipment & Commissioning
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• Monitor emerging equipment, process, and ingredient technologies and propose solutions that may differentiate products or improve performance.
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• Collaborate with Group and Local Engineering teams to assess new technologies and equipment.
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• Support commissioning of new production and packaging lines, including the design and execution of test protocols across commissioning stages.
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• Validate recipes and process parameters for new lines through three successful production runs and complete standard validation and handover requirements before full commercialization.
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• Maintain strong performance of R&D laboratory equipment by standardizing pilot-scale processes and coordinating equipment upkeep.
• Compliance, Reporting & Collaboration
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• Support TQM, SQF, and FSMA requirements and comply with food safety procedures during raw material selection, product development or modification, and sample preparation.
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• Report food safety and quality issues to the immediate supervisor and/or Head of Quality.
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• Provide monthly reporting to the R&D Manager or Senior R&D Manager.
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• Maintain a functional link with business unit specialists at Puratos Headquarters and build an active network across customers, machine suppliers, researchers, vendors, and the international Puratos R&D community.
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• Complete other assignments as directed by the direct supervisor.
Requirements:
• Bachelor's degree in Chemical Engineering, Mechanical Engineering, Food Science, Food Engineering, or a related field.
• Minimum of 2 years of experience in a manufacturing environment or food product development; food, baking, or baking-ingredient experience is preferred.
• Proficiency with standard Windows-based applications.
• Excellent written and verbal communication skills in English; Spanish language skills are a plus.
• Hands-on, analytical, and detail-oriented approach with the ability to design and follow defined processes while remaining pragmatic.
• Proactive, self-motivated, and comfortable taking initiative in a changing environment.
• Ability to manage multiple projects, organize priorities, and collaborate effectively in project-based teams.
• Strong networking skills, a positive attitude, and a passion for food and innovation.
• Physical Demands: Occasionally lift up to 25 lbs; frequent sitting, occasional, walking, constant visual acuity (near/far)
The following common allergens are processed in our facilities: wheat, eggs, dairy, and soy.
Looking for a Career for Good? We offer a competitive compensation and benefit package, designed to promote a Happier, Healthier You which includes:
Compensation:
• Annual compensation based on skills and experience ranging from $75,000 – $107,813.
• Additional compensation earned through a 10% or targeted annual bonus. Amount based on personal and company performance.
Benefits:
• Medical coverage starts the first of the month - no waiting period
• Immediate 401(k) eligibility with fully vested matching contributions
• Over 5 weeks of paid time off in your first year
• Free life coaching, onsite health exams, and 24/7 access to Registered Nurses
• Lifestyle Spending Account
If you are a solution oriented and analytical thinker with a passion for leading and inspiring people, we invite you to experience the magic of being yourself and join us for “a career for good.”
More about this job
Skills
- Packaging
- Documentation
- Control engineering
- Troubleshooting
- Confidentiality
- Process improvement
- Root cause analysis
- Laboratory equipment
- Regulatory compliance
- Reporting
- TQM
- SQF
- Food safety principles
- Sample preparation
- Food safety
- Chemical engineering
- Mechanical engineering
- Food science
- Food engineering
- Microsoft Windows
- Communication skills
- Heavy lifting
- Coaching