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Added 2 mins ago
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Repair and Development Engineer - Mechanical
PG AEROTECH LLC
Hauppague, NY
- $70,000 to $105,000 USD / year
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PG AEROTECH LLC

Repair and Development Engineer - Mechanical

Hauppague, NY, United States

$70,000 to $105,000 USD / year

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Job details

Pay: $70,000 to $105,000 USD / year
Experience: 5+ years of full-time relevant work experience (design, manufacturing, quality)
Posting language: English
Posted: Nov 10, 2026

Original job description

Description

The individual will prepare design data for mechanical aircraft parts and systems using reverse engineering practices and coordinate with certification and material engineers along with FAA Designated Engineering Representatives. They ensure that design features are consistent with functional performance and safety requirements for the aircraft system installation and with standard manufacturing practices. Additionally, the engineer investigates in-service equipment failures to determine root cause and develops repairs to return parts to service. This requires close communication with the engineering and sales teams to evaluate new project feasibility.

This position requires U.S. person status due to export control requirements.

Requirements

Must be a legal US Citizen
Draft sketches and models of parts
Conduct dimensional inspection of sample parts
Prepare detailed dimensional analysis reports
Research part function, failure modes, and operating conditions
Determine appropriate material and performance specifications based on material analyses and testing
Develop tolerance limits based on dimensional data, manufacturing capabilities, and part function
Perform stress, fatigue, and structural analyses to support repair and design decisions
Evaluate fits, tolerances, and surface treatments for machined, formed, and composite components
Prepare production drawings using industry standards
Troubleshoot failed in-service equipment to develop repair procedures for return to service
Provide engineering support for procurement, manufacturing, receiving, and certification of parts
Create technical documents using FAA guidelines and regulations
Work with Designated Engineering Representatives to deliver complete certification packages to the FAA

Experience and Skills

5+ years of full-time relevant work experience (design, manufacturing, quality)
CAD/3D modeling design experience
Familiarity with aerospace specifications and processes
Experience and/or familiarity with reverse engineering a plus
Working knowledge of machining, forming, casting, and other manufacturing processes
Familiarity with material properties, heat treatment, and surface finishing processes (plating, coatings, anodizing)
Experience with structural, stress, or fatigue analysis for mechanical components a plus
Experience with hydraulic, pneumatic, and/or mechanical aircraft systems is preferred
Demonstrated general knowledge of drafting standards
Proficient with SolidWorks, AutoCAD, MS Office applications, Adobe Acrobat
Skilled in writing technical documents
Shop time or other hands-on experience is preferred
Understanding and familiarity with FAA standards is preferred
Detail oriented and highly organized

Education

Bachelors degree (or higher) in Mechanical Engineering or related discipline

Compensation

Salary position commensurate with experience, bonus based on company and individual performance
We offer medical, dental, vision, life and other insurance options; 401k with 100% match on first 4%; full time workers get paid holidays, vacation & sick/personal leave accrued on hire date.

Additional Information This role requires access to export-controlled information, subject to the ITAR and EAR, for which the company will not pursue an export license/license exception. Must be a US person (i.e., U.S. citizens, permanent residents, and other protected individuals) to be eligible for this role.

PG Aerotech is an equal opportunity employer. For more information go to our website at www.pgaerotech.com

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More about this job

Skills

Reverse engineering
Inspection
Research
Composite materials
Troubleshoot
Procurement
3D modelling
Machining
Manufacturing processes
Dassault Systemes SolidWorks
Autodesk AutoCAD
Microsoft Office
Adobe Acrobat
Mechanical engineering

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