VALVE SHOP SUPERVISOR
- Baytown, TX, United States
Full-time
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Job details
- Job type
- Full-time
- Posting language
- English
- Posted
Original job description
Description Valve & Machine Shop Supervisor Location: Baytown, TX Job Type: Full-Time Description: We are seeking an experienced Valve & Machine Shop Supervisor to oversee daily operations of our valve repair and machine shop departments. This position is responsible for supervising personnel, coordinating work assignments, maintaining quality standards, and ensuring all repairs, machining, assembly, and testing are completed safely and efficiently.The ideal candidate will have extensive experience in industrial valve repair, machining operations, and mechanical maintenance, along with strong leadership, organizational, and troubleshooting skills. This position requires the ability to manage shop operations while providing hands-on technical support when needed.
Duties and Responsibilities:
Supervision & Shop Operations
- Oversee daily operations of the valve repair department and machine shop.
- Supervise, train, and provide direction to valve technicians, machinists, and other shop personnel.
- Assign daily work activities, establish priorities, and monitor job progress to meet customer deadlines.
- Coordinate manpower, materials, equipment, and resources to maintain efficient shop operations.
- Monitor employee performance, productivity, attendance, and quality of workmanship.
- Provide technical guidance and hands-on assistance with repairs, machining, assembly, and testing.
- Communicate with management, customers, and other departments regarding job status, scheduling, and operational needs.
- Ensure all work orders, repair documentation, and testing reports are completed accurately.
- Identify opportunities to improve shop productivity, efficiency, and overall performance.
Valve Repair, Assembly & Testing
- Oversee the inspection, disassembly, cleaning, repair, rebuilding, assembly, and testing of control valves, block valves, actuators, regulators, level instruments, and other process automation equipment.
- Ensure valves and related equipment are repaired and tested according to OEM procedures, work orders, customer specifications, and applicable industry standards.
- Inspect valve components for wear, damage, corrosion, and mechanical defects to determine necessary repairs or replacements.
- Oversee the cleaning and preparation of serviceable parts using solvents, wire brushes, sandblasting equipment, and other approved methods.
- Ensure proper positioning, fitting, alignment, and assembly of valve components.
- Oversee the adjustment, repair, and replacement of defective valve and actuator components.
- Ensure proper calibration, maintenance, and repair of instrumentation and valve positioners.
- Verify completed assemblies meet required specifications and customer expectations.
- Review and maintain accurate inspection reports, repair records, and testing documentation.
- Ensure equipment is properly identified, tagged, and prepared for delivery or installation.
Machining Operations
- Oversee machining operations involving lathes, vertical turret lathes, horizontal boring mills, Bridgeport knee mills, and other machine shop equipment.
- Determine appropriate machining procedures, tools, equipment, and attachments for assigned work.
- Read and interpret blueprints, technical drawings, specifications, and machining instructions.
- Ensure proper use of precision measuring instruments, including Vernier calipers, micrometers, height gauges, dial indicators, gauge blocks, and surface gauges.
- Verify machined components meet required dimensions, tolerances, surface finishes, concentricity, and parallelism specifications.
- Troubleshoot machining issues and provide technical assistance to ensure quality workmanship.
- Ensure proper maintenance and care of shop machinery, tools, and equipment.
Field Service & Customer Support
- Coordinate and assist with field service activities, including on-site valve inspections, repairs, assembly, and testing.
- Provide technical support for inline valve repairs, packing changes, valve fitting, flange bolting, and other maintenance activities.
- Communicate directly with customers regarding repair requirements, job progress, and technical concerns.
- Ensure field service work is completed according to customer specifications and safety requirements.
- Assist with emergency service calls and after-hours work as needed.
Safety & Quality Control
- Enforce company safety policies, procedures, and required Personal Protective Equipment (PPE).
- Ensure employees follow proper safety procedures when operating machinery, handling equipment, and performing valve repairs.
- Maintain a clean, organized, and safe shop environment.
- Conduct routine inspections of shop equipment, tools, and work areas.
- Ensure proper use of overhead cranes, forklifts, lifting equipment, and other shop tools.
- Identify and report defective materials, equipment issues, and unsafe working conditions.
- Maintain quality control standards throughout repair, machining, assembly, and testing processes.
- Promote teamwork, accountability, and continuous improvement.
Requirements Education & Experience
- High school diploma or equivalent required.
- Minimum 5 years of experience in industrial valve repair, machining, or related mechanical maintenance preferred.
- Previous supervisory or leadership experience in a valve repair facility, machine shop, or industrial maintenance environment preferred.
- Experience working with Fisher, Flowserve, Masoneilan, and other industrial control valve manufacturers preferred.
- Strong knowledge of control valves, block valves, actuators, regulators, and related process equipment.
- Experience with manual machining equipment, including lathes, mills, and boring machines.
- Valid driver's license required.
Skills & Qualifications
- Strong mechanical aptitude and troubleshooting abilities.
- Ability to read and interpret blueprints, specification sheets, schematic drawings, and OEM installation and operation manuals (IOMs).
- Knowledge of valve inspection, repair, assembly, calibration, and testing procedures.
- Proficient in the use of precision measuring instruments and machining equipment.
- Ability to safely operate and maintain hand tools, power tools, impact wrenches, lapping machines, testing equipment, and other shop equipment.
- Strong leadership, communication, and organizational skills.
- Ability to manage multiple projects and prioritize work in a fast-paced environment.
- Good computer skills and ability to maintain accurate work orders and service documentation.
- Ability to work independently while effectively leading a team.
- Strong attention to detail and commitment to safety and quality.
- Willingness to work overtime, weekends, and emergency call-outs as needed.
Working Conditions & Physical Demands
- Must be able to wear all required PPE, including hard hats, safety glasses, fire-resistant clothing, safety-toed footwear, hearing protection, and respiratory protection when required.
- Ability to lift and/or move up to 50 pounds.
- Ability to stand and walk for extended periods.
- Frequent bending, kneeling, climbing, reaching, pushing, pulling, and grasping.
- Work in environments with exposure to noise, vibration, moving machinery, and industrial equipment.
- Potential exposure to chemicals, solvents, and other industrial materials.
- Ability to work indoors and outdoors, including in extreme heat, cold, and inclement weather.
- Must be able to recognize and respond appropriately to workplace alarms and emergency situations.
What We Offer:
We offer competitive compensation, excellent benefits, and a team-oriented work environment with opportunities for professional growth and advancement. If you have a strong background in industrial valve repair, machining, and shop leadership, we encourage you to apply and join our team.