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Leidos

Senior Materials and Process Engineer

Huntsville, AL, United States

Pay Range $107,900.00 - $195,050.00

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Job details

Pay: Pay Range $107,900.00 - $195,050.00
Posting language: English
Posted: Nov 5, 2026

Original job description

Description

Looking for an opportunity to make an impact?

At Leidos, we deliver innovative solutions through the efforts of our diverse and talented people who are dedicated to our customers’ success. We empower our teams, contribute to our communities, and operate sustainable. Everything we do is built on a commitment to do the right thing for our customers, our people, and our community. Our Mission, Vision, and Values guide the way we do business.

Your greatest work is ahead!

We are in search of a motivated, organized, and adaptable Senior Materials & Processes (M&P) Engineer to join the Advanced Materials & Test Division in Huntsville. As a core member of the team, you will serve as the point of contact between multiple production programs and our materials testing and engineering capabilities. Utilizing your past materials experience you will learn what each program needs, manage expectations and tasks, and coordinate with the Advanced Materials testing team to get the required work done on schedule. A successful candidate will manage multiple priorities in a fast-paced environment and communicate clearly with both program teams and technical staff. This role will be an in-office position. As a M&P engineer working as a program coordinator, you will help streamline our efforts as we grow into a Materials & Processes (M&P) center for the Defense sector.

If this sounds like the kind of environment where you can thrive, keep reading!

Leidos Defense Systems Sector provides a diverse portfolio of systems, solutions, and services covering land, sea, air, space, and cyberspace for customers worldwide. Solutions for Defense include enterprise and mission IT, large-scale intelligence systems, command and control, geospatial and data analytics, cybersecurity, logistics, training, and intelligence analysis and operations support. Our team is solving the world’s toughest security challenges for customers with “can’t fail” missions. To explore and learn more, click here (https://www.leidos.com/company/our-business/defense) !

Primary Responsibilities - As an integral member of the Advanced Materials & Test Division, the successful candidate will serve as a senior Materials & Process Engineer. This position will balance multiple activities including but not limited to:

Interface with program teams to understand their materials engineering needs, translate those needs into clear tasks and requirements, and coordinate with the Advanced Materials & Test Division to plan, schedule, and complete materials testing and characterization
Identify new production program materials engineering needs and contribute to building repeatable processes that support the division's growth as a Defense M&P center
Support multiple Leidos programs in the areas of material selection, metallurgy and fabrication, composites, ceramics, process improvement opportunities, root cause and corrective action (RCCA) investigations, Parts, Materials, & Processes (PM&P) Plans, and qualification activities
Serve as a mentor to junior staff on testing techniques and reviewing data presentations prior to reaching customers
Provide M&P technical insights for bid and proposal activities across the organization.
Investigate materials and process non-conformance issues and provide recommended problem resolutions to program management teams
Serve as a liaison between the Advanced Materials & Test Division and both internal and external customers to ensure all material and process selections, process improvements, and RCCA activities meet program goals and objectives
Manage a variety of materials characterization and mechanical tests, including test planning, writing and editing procedures, and coordinating with customers to ensure tests and investigations meet project objectives
Coordinate with procurement management and subcontracted suppliers to mitigate non-conformances before they occur
Efficiently resolve non-conformances to limit the impact to program schedule and cost
Provide technical expertise during new supplier evaluations to aid in supplier risk analysis

Basic Qualifications:

Candidate must have a bachelor’s degree in Materials Engineering, Materials Science, Mechanical Engineering (or equivalent), or one of the Physical Sciences from an ABET accredited institution with 8+ years or Master’s Degree with 6+ years applicable experience or PhD in technical domain with 4+ years applicable experience
Candidates must have a strong technical background in materials processes and/or materials selection.
Experience managing and executing M&P and materials testing activity directly supporting projects or programs (aerospace or defense preferred)
Ability to manage expectations and communicate status, risks, and delays proactively
Ability to understand technical needs and translate them into clear actionable tasks
Must be a resident of North Alabama area or willing to relocate in order to work on-site at the Huntsville, AL office
Candidate must be a US Citizen and possess (and be able to maintain) a DOD Secret Clearance or meet the eligibility to obtain (and maintain) a DOD Secret Clearance

Preferred Qualifications:

Experience working with aerospace or defense systems and materials
Experience working in manufacturing or production environment and/or frequently interfacing with Manufacturing
Experience with process / procedural controls and quality systems
Project and/or Task Management skills
Experience assembling and providing technical briefings and clear guidance to non-technical audiences
Familiarity with AMS, ASTM, NASA, MIL-STD, ISO 9001/AS 9100, ISO 17025, and/or other industry specifications.
Experience with non-metallic, engineered materials, such as polymer- or ceramic-matrix composites, polymers and sealing system, and/or high-temperature ceramics

If you're looking for comfort, keep scrolling. At Leidos, we outthink, outbuild, and outpace the status quo - because the mission demands it. We're not hiring followers. We're recruiting the ones who disrupt, provoke, and refuse to fail. Step 10 is ancient history. We're already at step 30 - and moving faster than anyone else dares.

Original Posting:

November 5, 2026

For U.S. Positions: While subject to change based on business needs, Leidos reasonably anticipates that this job requisition will remain open for at least 3 days with an anticipated close date of no earlier than 3 days after the original posting date as listed above.

Pay Range:

Pay Range $107,900.00 - $195,050.00

The Leidos pay range for this job level is a general guideline onlyand not a guarantee of compensation or salary. Additional factors considered in extending an offer include (but are not limited to) responsibilities of the job, education, experience, knowledge, skills, and abilities, as well as internal equity, alignment with market data, applicable bargaining agreement (if any), or other law.

About Leidos

Leidos is an industry and technology leader serving government and commercial customers with smarter, more efficient digital and mission innovations. Headquartered in Reston, Virginia, with 47,000 global employees, Leidos reported annual revenues of approximately $16.7 billion for the fiscal year ended January 3, 2025. For more information, visit www.Leidos.com .

Pay and Benefits

Pay and benefits are fundamental to any career decision. That's why we craft compensation packages that reflect the importance of the work we do for our customers. Employment benefits include competitive compensation, Health and Wellness programs, Income Protection, Paid Leave and Retirement. More details are available at www.leidos.com/careers/pay-benefits .

Securing Your Data

Beware of fake employment opportunities using Leidos’ name. Leidos will never ask you to provide payment-related information during any part of the employment application process (i.e., ask you for money), nor will Leidos ever advance money as part of the hiring process (i.e., send you a check or money order before doing any work). Further, Leidos will only communicate with you through emails that are generated by the Leidos.com automated system – never from free commercial services (e.g., Gmail, Yahoo, Hotmail) or via WhatsApp, Telegram, etc. If you received an email purporting to be from Leidos that asks for payment-related information or any other personal information (e.g., about you or your previous employer), and you are concerned about its legitimacy, please make us aware immediately by emailing us at LeidosCareersFraud@leidos.com .

If you believe you are the victim of a scam, contact your local law enforcement and report the incident to the U.S. Federal Trade Commission (https://reportfraud.ftc.gov/#/) .

Commitment to Non-Discrimination

All qualified applicants will receive consideration for employment without regard to sex, race, ethnicity, age, national origin, citizenship, religion, physical or mental disability, medical condition, genetic information, pregnancy, family structure, marital status, ancestry, domestic partner status, sexual orientation, gender identity or expression, veteran or military status, or any other basis prohibited by law. Leidos will also consider for employment qualified applicants with criminal histories consistent with relevant laws.

REQNUMBER: R-00195905

All qualified applicants will receive consideration for employment without regard to race, color, religion, sex, sexual orientation, gender identity, national origin, disability or veteran status. Leidos will consider qualified applicants with criminal histories for employment in accordance with relevant Laws. Leidos is an equal opportunity employer/disability/vet.

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More about this job

Skills

Process improvement
Presentation skills
Program management
Editing
Procurement
Provide technical expertise
Materials science
Mechanical engineering
Quality control systems
Manage schedule of tasks
AMS
ISO 9001

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