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Joysonsafety

CAE Engineer AB

Auburn Hills, DE, United States

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Job details

Apply by: Feb 2, 2027
Education: Bachelor’s degree
Experience: 5-10 years of experience developing, correlating, validating, and optimizing CAE models for automotive components or systems.
Posting language: English
Posted: Nov 9, 2026

Original job description

Together We Saves Lives by Innovation!

The keys to success are yours at Joyson Safety Systems! We are a global leader in design, development and manufacturing of safety-critical systems and components for automotive and non-automotive markets. We are dedicated to delivering life-saving technology to customers worldwide. Joyson Safety Systems harnesses collaboration and innovation to ensure quality and exemplary service for our customers worldwide. Our company is headquartered in Auburn Hills, Michigan, USA, with a global network of more than 30,000 employees in 22 countries.

Our team is passionate about the automotive industry, dedicated to delivering quality and innovation for the future. We support lifelong learning and offer resources that help our team members establish a strong, solid foundation. We aim to promote from within, providing excellent opportunities for career growth and advancement.

Our talented team is hardworking and dedicated to keeping people safe. We foster a collaborative, open culture; as a global business, we encourage our team members to communicate and collaborate with colleagues worldwide. As our operations continue to grow, we are always seeking top talent to join our winning team.

Job Overview

Joyson Safety Systems (JSS) is seeking an experienced CAE Engineer to join our Americas CAE & Systems Performance team. In this role, you will support the research, development, validation, and optimization of advanced automotive safety systems, including airbags, seatbelts, steering wheels, and related occupant protection technologies.

As a key member of the engineering organization, you will leverage simulation and testing methodologies to evaluate product performance, support new product development, and deliver innovative solutions that enhance vehicle safety. This position offers the opportunity to work on cutting-edge occupant safety technologies and collaborate with cross-functional engineering teams and global customers.

The ideal candidate is a technically strong and detail-oriented engineer with a passion for automotive safety, advanced simulation tools, and continuous improvement.

Key Responsibilities

• Develop high-quality 3D finite element (FE) models of restraint system components and subsystems using HyperMesh and other commercial pre-processing tools in accordance with internal and customer modeling standards.

• Perform CAE simulations and analyses to support the design, development, and validation of automotive safety products, including:

Airbag deployment and performance
Seatbelt systems
Steering wheel systems
Structural integrity and durability
Occupant restraint performance
Product optimization studies

• Correlate CAE models with physical test results and recommend design improvements to optimize performance, manufacturability, and robustness.

• Analyze component and system-level test data, high-speed video, and test reports to support model development and validation activities.

• Conduct Design of Experiments (DOE), parameter studies, and optimization analyses to improve product performance and engineering efficiency.

• Partner with product design, systems engineering, testing laboratories, and customer engineering teams to support development programs and resolve technical challenges.

• Present simulation results, technical conclusions, and design recommendations to engineering teams, management, and customers.

• Continuously improve CAE methodologies, automation tools, workflows, and best practices, including the implementation of AI-assisted engineering processes where appropriate.

• Support the development and validation of material and component models through collaboration with laboratory testing teams.

Required Technical Skills

Required Software Experience

HyperMesh / HyperWorks
LS-DYNA
Primer

Preferred Software Experience

PAM-CRASH
SimFolder
MADYMO
RADIOSS
OptiStruct

Additional Preferred Skills

Python, TCL, or other CAE automation/scripting tools
Statistical analysis and DOE methodologies
Experience with AI-enabled engineering workflows

Qualifications

The successful candidate will possess the following qualifications:

• Bachelor's Degree in Mechanical Engineering or a related engineering discipline is required. Master's Degree in Mechanical Engineering, Biomechanics, Crashworthiness, Biomedical Engineering, or a related field is preferred.

• 5-10 years of experience applying principles of mechanics, material science, finite element modeling (FEM), and CAE simulation within the automotive, transportation, or related industry.

• 5-10 years of hands-on experience performing structural, durability, crashworthiness, occupant safety, fatigue, or computational fluid dynamics (CFD) analyses for mechanical components and systems using HyperMesh, LS-DYNA, HyperWorks, or equivalent commercial CAE software.

• 5-10 years of experience developing, correlating, validating, and optimizing CAE models for automotive components or systems. Experience with airbag and seatbelt modeling, restraint systems, occupant protection systems, and test correlation is strongly preferred.

• Experience supporting automotive OEM and Tier 1 development programs is preferred.

• Knowledge of vehicle safety standards, crashworthiness principles, occupant protection systems, and product development processes is highly desirable.

• Strong analytical and problem-solving skills with the ability to interpret complex simulation and test data and translate findings into actionable engineering recommendations.

• Excellent verbal and written communication skills with the ability to present technical information to cross-functional teams, leadership, and customers.

• Demonstrated ability to work effectively in a collaborative, fast-paced engineering environment while managing multiple projects and priorities.

Why Join Joyson Safety Systems?

At Joyson Safety Systems, our mission is to save lives through innovative safety technologies. Our engineers play a critical role in developing the next generation of occupant protection systems that help make vehicles safer around the world. Joining our team provides the opportunity to work on advanced technologies, collaborate with global experts, and contribute directly to products that protect millions of people every day.

Be part of the team that is engineering the future of automotive safety.

The Company is an Equal Opportunity Employer (EEO) and does not discriminate in any employment or employee relations based on race, color, religion, sex, sexual orientation, national origin, age, marital status, disability, veteran’s status, or any other basis protected by applicable discrimination laws.

Joyson Safety Systems does not provide immigration related sponsorship for this role. Please do not apply for this role if you will need JSS immigration sponsorship (e.g. H-1B, TN, OPT, etc.) now or in the future.

Joyson Safety Systems manages its recruitment processes internally. We do not accept resumes or profiles submitted by external agencies or headhunters that do not have an approved service agreement through the Joyson Safety Systems Purchasing department. Any resumes sent to any employee of our organization without an approved contract will be treated as public information and will be considered free of charge. We will not recognize any fees or assume any financial responsibility arising from the hiring of candidates whose profiles have been submitted to Joyson.

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More about this job

Skills

Research
Engineering processes
Collaboration
Perform laboratory tests
ANSYS LS-DYNA
Python
Statistics
Mechanical engineering
Biomedical engineering
FEM
Computational fluid dynamics
CFD
CAE software
Problem solving
Communication skills
Leadership

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