Senior FEA (Finite Element Analysis) Engineer

Required Skills & Experience

• Bachelor's degree in Mechanical Engineering (or related field) with 5+ years of experience, or Master's degree with 4+ years of experience.
• Advanced expertise in Finite Element Analysis (FEA).
• Advanced proficiency with SIMULIA Abaqus, SolidWorks - - - Simulation, or similar numerical analysis software.
• Experience independently building, troubleshooting, and interpreting complex simulation models.
• Strong data analysis capabilities.
• Excellent communication, presentation, and interpersonal skills.
• Ability to manage multiple priorities and work independently as a technical expert.
• Willingness to travel 5-10%, including international travel.

Nice to Have Skills & Experience

• Experience designing and analyzing elastomeric materials and components.
• Experience supporting offshore, energy, industrial, or heavy manufacturing products.
• Experience leading research and development initiatives.
• Experience designing, building, and testing engineering prototypes.
• Customer-facing experience, including presenting technical findings and justifying engineering solutions.

Job Description

Insight Global is seeking a Senior FEA (Finite Element Analysis) Engineer to serve as a subject matter expert in advanced finite element analysis (FEA) and mechanical design, supporting new and existing engineering projects within a highly technical manufacturing environment. This individual will independently perform complex structural and thermal analyses, develop and troubleshoot simulation models, interpret customer loading conditions, and provide engineering recommendations to optimize product performance. Responsibilities include serving as a technical lead for advanced analysis efforts, supporting new product and material development initiatives, leading prototype design and testing activities, interfacing directly with customers and certifying authorities, and mentoring junior engineers. The ideal candidate will be a technical leader capable of translating complex engineering challenges into effective design and analysis solutions while collaborating closely with operations, manufacturing, quality, and project management teams. Annual compensation ranges from $110,000-$115,000 depending on level of experience.