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Insight Global

Lead Project Engineer Micro-Hydraulics

Towson, MD, United States

$150,000 to $180,000 USD / year

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Job details

Pay: $150,000 to $180,000 USD / year
Experience: 7+ years of experience in hydraulic/fluid power system design and product development
Posting language: English
Posted: Nov 4, 2026

Original job description

Required Skills & Experience

Bachelor’s degree in Mechanical Engineering or closely related engineering discipline
7+ years of experience in hydraulic/fluid power system design and product development
Strong experience with high-pressure hydraulic systems, ideally including compact or micro-hydraulic applications
Hands-on experience designing and integrating hydraulic systems, subsystems, and components
Strong understanding of hydraulic pressure, force, flow, load, and system-performance calculations
Knowledge of hydraulic components such as pumps, valves, manifolds, cylinders/actuators, accumulators, seals, fittings, and pressure/flow control components
Ability to create and interpret hydraulic schematics and engineering drawings
Experience taking physical products from concept/design through prototype, validation, NPI, and production launch
Experience within a manufacturing/product-development environment
Exposure to high-volume manufacturing
Hands-on experience with prototyping, testing, troubleshooting, and failure investigation Demonstrated ability to lead engineering projects or technical workstreams

Nice to Have Skills & Experience

Direct experience with micro-hydraulics or compact high-pressure hydraulic systems
Electro-hydraulic system experience
Experience with motor controls, electrical, and software integration
Patent, invention disclosure, or other intellectual-property development experience
Experience with GD&T, DFM/DFA, DFMEA, root-cause analysis, and risk assessment
Supplier selection, qualification, and component-validation experience
Experience within automotive, aerospace, defense, industrial equipment, mobile hydraulics, heavy equipment, or other advanced physical-product environments
Experience developing new engineering standards, processes, or capabilities from the ground up Technical mentoring or leadership experience, even without formal direct reports

Job Description

Insight Global is seeking a Lead Project Engineer, Micro-Hydraulics for a top global manufacturing and product-development client. This engineer will play a key role in developing a growing micro-hydraulics capability, leading the design, integration, validation, and production launch of high-pressure hydraulic systems for physical products. The ideal candidate is a hands-on Mechanical Engineer with deep fluid-power expertise who understands hydraulic systems at the component and system level and has successfully brought engineered products from concept through manufacturing. This opportunity offers significant ownership and the ability to help shape a developing engineering function while remaining technically hands-on.

Day-to-Day

Lead the design and development of high-pressure micro-hydraulic systems, subsystems, and components
Translate product requirements into hydraulic architectures, schematics, component specifications, and performance criteria
Perform hydraulic pressure, flow, force, load, thermal, sizing, and performance calculations
Select and integrate hydraulic components based on system performance requirements
Lead hands-on concept development, prototype builds, testing, and engineering validation
Develop validation plans to verify system functionality, durability, reliability, efficiency, and safety
Troubleshoot hydraulic performance issues during prototype, testing, pilot, and production stages
Lead technical feasibility studies, design reviews, DFMEA, and risk assessments
Partner with electrical, software, motor-controls, manufacturing, and supplier teams to integrate electro-hydraulic solutions
Support NPI and transition new products into high-volume manufacturing
Improve standardization and reuse of hydraulic designs across product programs Provide technical direction and mentorship as SBD's micro-hydraulic engineering capability grows

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