Controls Engineer

Required Skills & Experience

Requirements

Bachelor’s degree in Electrical Engineering, Mechatronics, Automation Engineering, or equivalent. Experience with electrical design and PLC programming. Strong experience with Siemens PLCs, drives, controls programming, and setup. Hands-on experience with equipment design, automation, evaluation, and troubleshooting. Experience creating and modifying electrical schematics in AutoCAD Electrical or similar software. Strong analytical and problem-solving skills, including developing test methods, documenting data, and presenting results. Working knowledge of NEC, NFPA 70E, and Arc Flash requirements. Ability to develop technical documentation and standard work procedures. Strong mechanical aptitude and ability to work hands-on with automation equipment.

Job Description

Insight Global is hiring a Controls Engineer for a client in Brownwood, TX. This position will focus on the hands-on design, programming, troubleshooting, and implementation of automation and controls systems supporting manufacturing and production equipment.

Responsibilities

Design, develop, and implement machine and process automation solutions to improve manufacturing quality, efficiency, and cost. Program, configure, and troubleshoot Siemens PLCs, drives, and control systems. Support new and modified equipment through design, installation, startup, training, and commissioning. Create and modify electrical schematics using AutoCAD Electrical or similar CAD software, including construction, installation, and as-built documentation. Develop automation and control solutions for new products and existing manufacturing processes. Evaluate prototype and production equipment, document performance, troubleshoot issues, and recommend modifications. Design or assemble basic mechanical fixtures and mounts for sensors and actuators. Develop BOMs, identify equipment/material requirements, and support parts procurement. Utilize oscilloscopes, digital multimeters, and other hands-on tools for testing, measurement, and troubleshooting. Assist with project planning and management, including communicating milestones, timelines, and critical paths. Create and maintain equipment documentation, operating instructions, records, revisions, and standard work procedures. Collaborate with engineering, manufacturing, and other technical teams while maintaining safety and an organized workspace.