Jobs in the United States

25+ jobs

Save this search

Added 2 mins ago
EE
Supervisor, Materials
ENERCON ENGINEERING INC.
East Peoria, IL
- $67,700 to $101,600 USD / year
The Logistics Supervisor leads warehouse and material-handling employees and works closely with Production, Planning, Purchasing, Quality, and Engineering to ensure materials are available…
Added 3 mins ago
LA
Senior Optical Test Development Engineer
Lyte AI
Sunnyvale, CA
- $150,000 to $260,000 USD / year
We are hiring a hands-on optical test engineer to own the testers that screen our incoming optical components and verify our outgoing optical subsystems, from lab concept to mass production.
Added 4 mins ago
A
Electrical Engineer
Actalent
Scottsdale, AZ
- $90,000 to $120,000 USD / year
Job Title: Electrical EngineerJob DescriptionThe Electrical Engineer develops, maintains, and troubleshoots test equipment for medical devices, ensuring that all products meet rigorous…
Added 4 mins ago
A
Senior Controls Engineer
Actalent
Birmingham, AL
- $120,000 to $160,000 USD / year
Job Title: Senior Controls EngineerJob DescriptionThe Senior Controls Engineer is responsible for the architecture, design, and implementation of advanced control systems supporting…
Added 5 mins ago
Sr. Engineer, Automation Engineering, Controls Hardware - Lilly Medicine Foundry
Eli Lilly and Company
United States
The Senior Engineer - Automation Engineering will work as a member of the Automation Engineering Department at Eli Lilly, Foundry. The engineer will provide automation support for one or…
Added 7 mins ago
Process Engineer
Susonity LLC
Port Wentworth, GA
Scope: The Process Engineer is responsible for providing technical support to the Mica Pigment Plant. Emphasis is placed on collecting and utilizing data to drive decisions. Primary…
Added 12 mins ago
Sr Lead Security Engineer
JPMC page
Jersey City, NJ · Seattle, WA · Plano, TX
Proven experience taking a control or platform product from limited production to adopted operational use
Added 13 mins ago
Manufacturing Engineer I
Senior plc
Burbank, CA
Summary: The Manufacturing Engineer I (ME I) works mainly within the operations group supporting operations and production requirements. The ME I will also support Design and Project…
Added 14 mins ago
ServiceNow Platform Engineer
LIGHTFEATHER IO LLC
Washington, DC · Alexandria, VA
LightFeather is seeking a ServiceNow Platform Engineer to own a new ServiceNow environment for a federal program. This position offers the opportunity to build an environment from the…
Added 15 mins ago
Quality Engineer - Production Quality
General Electric Company
United States
…requirements. This covers process flow diagrams, Process FMEAs (PFMEA), control plans, measurement system analysis (MSA), process capability studies, and the Production Part Approval…
Added 19 mins ago
Automation Engineer
Amazon.com Services LLC
San Antonio, TX
As an Automation Engineer, you will play a crucial role in maximizing equipment reliability and operational performance in our fulfillment centers by providing proactive controls automation…
Added 19 mins ago
Machine Learning Engineer
Amazon.com Services LLC
Seattle, WA · Arlington, VA · New York, NY
- Partner with applied and research scientists to optimize ML model performance and infrastructure, and take models from experimentation into production
Added 21 mins ago
FE
Electrical Engineer II, Advanced Product Development
Form Energy, Inc
Somerville, MA
- $97,221 to $127,592 USD / year
We're hiring an Electrical Engineer II to design, build, troubleshoot, and test the control systems and test assets that support development of our next generation of iron-air batteries. As…
Added 23 mins ago
Process Engineer (Extrusion)
CRH
Brooksville, FL
Work closely with quality, engineering, inventory, and production teams to streamline processes and enhance quality control
Added 23 mins ago
Software Development Engineer
Fortinet
Sunnyvale, CA
Strong troubleshooting skills using packet captures, protocol analysis, system logs, and debugging tools such as Wireshark, tcpdump, and GDB.
Added 24 mins ago
Propulsion Engineer, Components Manufacturing (Raptor)
SpaceX
Hawthorne, CA
The Raptor Components team develops the most advanced engine control components in the world. Our engineers are hardware experts for flow control devices that enable the Raptor engine,…
Added 29 mins ago
SE
Hardware Integration & Test Electrical Engineer III
SEAKR Engineering
Centennial, CO
- $100,000 to $125,000 USD / year
…may serve as the technical lead for the program during the production phase. You will be the subject matter expert for a project(s) and responsible to perform as the test conductor. You…
Added 29 mins ago
SE
Space Electronics Systems Engineer II
SEAKR Engineering
Centennial, CO
- $90,000 to $130,000 USD / year
SEAKR is seeking a Space Electronics Systems Engineer II to support the design, development, testing, and integration of electronic subsystems for our next‑generation products. You will…
Added 29 mins ago
SE
Senior Space Electronics Systems Engineer
SEAKR Engineering
Centennial, CO
- $130,000 to $180,000 USD / year
…payload electronics, power‑distribution units, and environmental control systems. Produce derived specifications, system‑level block diagrams and test…
Added 29 mins ago
SO
IT Software Engineer III
State of Idaho
Boise, ID
- $35 to $45.2 USD / hour
…supervision of the state educational institutions and public school system.” State law charges the Board with the general supervision, governance and control of public schools and…
Added 29 mins ago
SO
Web Platform Developer - ITSD
State of Idaho
Boise, ID
- $33.9 to $45.09 USD / hour
The Idaho Department of Health and Welfare is seeking an IT Software Engineer Ill to join the Productivity Platforms Team as a Web Platform Developer and help establish and grow the…
Added 31 mins ago
Advanced Forward Engineering - Implementation Engineer - Senior
EY
Washington, DC
…technically sound, but deployable, auditable, and trusted in production. This role is ideal for a seasoned engineer who excels at owning ambiguous problems, making pragmatic tradeoffs, and…
Added 34 mins ago
UG
Senior Principal AI/ML Product Engineer- Full Stack
UnitedHealth Group
Boston, MA
- $184,600 to $316,500 USD / year
The Sr Principal AI/ML Engineer, AI & Product Office owns the hardest technical bets and the foundation the team builds on, and builds and deploys the AI-enabled products that help the…
Added 35 mins ago
Senior Engineer
Johnson Electric North America, Inc.
Plymouth, MI
As our next Senior Engineer, you’ll lead technical product-development activities from RFQ and requirements definition through validation and production launch. Your expertise in automotive…
Added 36 mins ago
Business Solution Engineer
Highspring
NY
Leverage AI-assisted development environments to design, generate, test, and iterate on production-quality analytics and data engineering code

Forge Nano

Pack Manufacturing Engineer

Thornton, CO, United States

$85,000 to $110,000 USD / year

Apply About employer

Applications open in a new tab.

Job details

Pay: $85,000 to $110,000 USD / year
Posting language: English
Posted: Nov 6, 2026

Original job description

Position Summary Forge Nano is seeking an experienced Pack Manufacturing Engineer to lead the development, implementation, and scale-up of our in-house battery pack manufacturing capabilities. Reporting to the EVP of Energy Storage, this highly hands-on role will serve as the technical manufacturing lead responsible for transforming battery pack designs into safe, repeatable, and scalable production processes. The Pack Manufacturing Engineer will work directly on the manufacturing floor to establish assembly methods, tooling, fixtures, quality controls, inspection processes, testing protocols, and manufacturing documentation required to support battery pack production. This individual will partner closely with Engineering, Quality, EHS, Program Management, and Manufacturing teams to ensure operational excellence, product quality, and compliance with applicable standards. In addition to building manufacturing processes, the successful candidate will serve as a mentor and technical leader for battery pack assembly technicians, helping develop workforce capabilities and reinforcing a culture of safety, quality, and continuous improvement. This role is ideal for someone with extensive hands-on battery manufacturing experience who enjoys solving production challenges and developing high-performing teams.

Responsibilities

Battery Pack Manufacturing & Process Development · Lead the implementation and scale-up of battery pack assembly operations at Forge Nano. · Translate battery pack designs, specifications, drawings, and bills of material into robust manufacturing processes. · Develop assembly sequences for battery cells, modules, busbars, wiring harnesses, BMS components, thermal management systems, enclosures, adhesives, insulation materials, fasteners, and related hardware. · Establish manufacturing methods for fastening, adhesive application, electrical interconnections, welding processes, battery management system integration, pack closure, and final testing. · Identify, specify, and support procurement of manufacturing equipment, fixtures, tooling, gauges, safety equipment, and test systems. · Support pilot builds and transition prototype assembly processes into repeatable low-volume production operations. · Lead manufacturing readiness activities for new battery pack designs and production launches. Production Operations & Continuous Improvement · Personally participate in battery pack builds and demonstrate best-practice assembly methods to production personnel. · Identify potential manufacturing risks and develop mitigation plans before production builds begin. · Troubleshoot manufacturing issues and drive structured root cause analysis and corrective action activities. · Participate in Design for Manufacturing (DFM) and Design for Assembly (DFA) reviews, providing practical production-focused feedback to engineering teams. · Partner with suppliers and external manufacturing partners to transfer battery pack manufacturing knowledge and best practices into Forge Nano operations. · Convert project objectives into actionable manufacturing plans, schedules, milestones, and deliverables in collaboration with Program and Project Managers. Quality Systems & Compliance · Establish in-process inspections, acceptance criteria, traceability requirements, and manufacturing control plans. · Partner closely with the Quality Management System (QMS) team to develop manufacturing documentation, process controls, and quality standards. · Support process validation activities, manufacturing readiness reviews, and quality improvement initiatives. · Ensure manufacturing processes meet internal quality standards and applicable customer, industry, and regulatory requirements. · Maintain detailed process documentation, work instructions, inspection procedures, and manufacturing records. Technical Leadership & Team Development · Serve as the primary technical resource for battery pack assembly technicians. · Train and mentor technicians on assembly processes, tooling, equipment operation, workmanship standards, inspection requirements, and manufacturing best practices. · Develop clear, practical, and scalable work instructions that support consistent execution across varying experience levels. · Provide daily technical guidance and hands-on coaching to support workforce development and operational excellence. · Help build and sustain a disciplined manufacturing culture focused on safety, quality, and continuous improvement. Safety & Environmental Compliance · Establish safe manufacturing practices for high-energy lithium-ion battery systems. · Complete required training and safely work with systems operating at voltages up to 1,500 volts. · Ensure appropriate controls are implemented for electrical hazards, energized work, short-circuit prevention, lifting operations, chemical handling, and battery assembly activities. · Partner with Environmental Health & Safety (EHS) and Quality teams to develop Job Safety Analyses (JSAs), procedures, PPE requirements, and emergency response protocols. · Promote safe behaviors through hands-on leadership and daily production activities. The following responsibilities represent the primary duties of this role and are not intended to be an exhaustive list.

Qualifications

Required Qualifications · Bachelor's degree in Mechanical Engineering, Manufacturing Engineering, Electrical Engineering, Industrial Engineering, or a related technical field, or an equivalent combination of education and industry background. · 5+ years in a manufacturing engineering role with significant hands-on involvement in lithium-ion battery module and/or battery pack assembly operations. · Proven success building, troubleshooting, or supporting battery packs in a production or manufacturing environment. · Demonstrated ability to develop manufacturing processes from prototype builds through repeatable production implementation. · Proficiency in creating manufacturing work instructions, process documentation, assembly procedures, and inspection requirements. · History of training, mentoring, or leading manufacturing technicians and operators. · Strong mechanical aptitude and proficiency with production tools, fixtures, torque equipment, electrical test equipment, and manufacturing systems. · Skilled in root cause analysis, corrective actions, and continuous process improvement initiatives. · Ability and willingness to spend significant time working directly on the manufacturing floor. Preferred Qualifications · 7+ years supporting battery module or battery pack manufacturing, EV, aerospace, defense, industrial battery, or other high-reliability manufacturing environments. · Track record of launching, scaling, or transferring battery pack assembly operations between facilities or manufacturing partners. · Familiarity with cylindrical-cell battery pack architectures. · Working knowledge of battery interconnection technologies, including laser welding, resistance welding, ultrasonic welding, and mechanical busbar assembly. · Background in pack-level electrical testing, insulation resistance testing, continuity testing, BMS integration, and end-of-line validation. · Knowledge of PFMEA, APQP, Control Plans, process validation, and manufacturing readiness assessments. · Familiarity with ISO 9001 or similar quality management systems. · Background manufacturing battery systems for defense, aerospace, automotive, industrial, or other highly regulated industries. · Understanding of battery transportation, safety, and performance standards, including UN 38.3 and relevant IEC, UL, SAE, or customer-specific requirements.

Work Environment This position operates primarily within a manufacturing and engineering environment and requires substantial time spent on the production floor supporting battery pack assembly activities. The role routinely utilizes manufacturing equipment, testing devices, hand tools, computers, and other production-related equipment.

Physical Requirements This position requires frequent standing, walking, bending, kneeling, reaching, lifting, and hands-on assembly work. The employee must be able to safely work around manufacturing equipment and battery systems and occasionally move materials and equipment weighing up to 50 pounds with or without reasonable accommodation.

Travel No regular travel is required for this position.

Compensation & Benefits Salary Range: $85,000.00 - $110,000.00 annually. The salary range for this exempt position will be determined based on the candidate's qualifications, experience, skills, and alignment with internal equity among current employees.

Benefits Offered:

Medical, Dental, and Vision Insurance
Life and Disability Insurance
LTD and STD Insurance
FSA and HSA
401(k) Retirement Match
Paid Time Off (PTO) & Floating Holidays
Paid Holidays
Paid Parental Leave

Forge Nano Inc. is proud to be an Equal Opportunity Employer. All qualified applicants will receive consideration for employment without regard to race, color, religion, sex, sexual orientation, gender identity, national origin, age, disability, veteran status, or any other protected status under applicable law.

Apply About employer

More about this job

Skills

Production processes
Assembly
Inspection
Documentation
Program management
Regulatory compliance
Manufacturing processes
Process improvement
Wire harnesses
Welding
ICT system integration
Procurement
Troubleshoot
Root cause analysis
Collaboration
Quality control systems
Quality assurance procedures
Leadership
Team building
Coaching
Handle chemicals
Emergency response
Mechanical engineering
Electrical engineering
Industrial engineering
Troubleshooting
ISO 9001

Report this job