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Added 7 mins ago
PI
E-Mobility Hardware Engineer (Job Code: 176351)
Preh, Inc.
Novi, MI
- $110,250 USD / year
…and | | improvement recommendations for both legacy and new designs, | | depending on company needs; utilize electronic development tools | | including LT-Spice, PLECS, Mathcad, and Mentor…
Added 7 mins ago
UX Designer (Ref# UXD116SM)
Kyyba Tech Inc. d/b/a Creatus, Inc.
Farmington Hills, MI
…interactive prototypes, and high-fidelity user interface (UI) designs using Figma. Create implementation-ready design specifications that document screen layouts, interaction behaviors,…
Added 7 mins ago
PT Forward Model Quality Engineer
Ford Motor Company
Dearborn, MI
…Ford's Powertrain Engineering organization as a hands-on quality engineer. You will work closely with Product Development, Manufacturing and Service teams to help make sure our V6 and V8…
Added 7 mins ago
Product Development Engineer – Wiper/Washer (Subject Matter Expert)
Ford Motor Company
Dearborn, MI
Recommend, develop & verify applications for new & advanced exterior wiper and washer systems designs.
Added 16 mins ago
Manufacturing Engineer
Superior Essex
Fort Wayne, IN
The Manufacturing Engineer designs implements, and improves manufacturing processes to enhance efficiency, quality, and cost-effectiveness. This role also assists the Maintenance…
Added 36 mins ago
Engineering Technician
Veterans Affairs, Veterans Health Administration
Charleston, SC
Added 36 mins ago
Engineering Technician
Veterans Affairs, Veterans Health Administration
Charleston, SC
Added 38 mins ago
BR
Print / Pattern Designer
Bandit Running
Brooklyn, NY
- $100,000 to $115,000 USD / year
…across all apparel categories. You’ll design repeat patterns, engineer artwork for performance silhouettes, and ensure files are set up with precision for flawless execution. Your work will…
Added 43 mins ago
SA
Senior Forward Deployed Engineer
Sinch America Inc.
Denver, CO
- $155,000 to $186,000 USD / year
We are hiring a Forward Deployed Engineer to make those integrations work in the real world. You will embed with customer engineering and operations teams, use modern AI development tools…
Added 53 mins ago
Manufacturing Engineer II
Sloan Valve Company
Mesa, AZ
The Manufacturing Engineer II is responsible for performing functions to develop, maintain, and specify manufacturing processes to manufacture the company product lines on an economical and…
Added 1 hour ago
Sr. Process Engineer - Aluminum Extrusion
Shape Corporation
Trenton, OH
launch vehicle programs in the world and are seeking an experienced Aluminum Extrusion Process Engineer to join their manufacturing team. This role is responsible for driving process…
Added 1 hour ago
Product Development Engineer
Shape Corporation
Novi, MI
Develop component and system level product designs utilizing engineering applications in accordance with customer requirements.
Added 1 hour ago
Senior Product Development Engineer
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Provide designs, background data, and all pertinent information to the CAE department for analysis set-up.
Added 1 hour ago
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Shape Corporation
Athens, AL
o Lead technical solutions and provide input and support for tool designs and development.
Added 1 hour ago
Development Program Engineer
Shape Corporation
Trenton, OH
· Provide designs, background data, and all pertinent information to the CAE department for analysis set-up.
Added 1 hour ago
Development Program Engineer
Shape Corporation
Tanner, AL
· Provide designs, background data, and all pertinent information to the CAE department for analysis set-up.
Added 1 hour ago
Engineering Technician
Shape Corporation
Tanner, AL
Assist Process Engineer in developing specifications of primary and secondary equipment and controls
Added 1 hour ago
Enterprise Security Systems, Senior Engineer II
Sempra
San Diego, CA
Leads complex technical work within a specialty and solves ambiguous problems that span multiple systems. Designs integrated solutions and provides authoritative direction on major change…
Added 1 hour ago
Mechanical Design Engineer (Experienced & Senior)
The Boeing Company
Berkeley, MO
Boeing Test & Evaluation (BT&E) is looking for a Mechanical Design Engineer to support the Environmental Test Design Engineering team in Berkeley, MO.
Added 1 hour ago
Senior Systems Engineer (IT Infrastructure)
Avint
Tysons, VA
Avint is seeking a highly skilled Senior Systems Engineer to support a mission-critical program within the National Capital Region. This role focuses on the design, implementation,…
Added 1 hour ago
Junior Substation Primary Engineer
Siemens Energy
Raleigh, NC
Join Siemens Energy as a Primary Substation Engineer and turn high-voltage substation and FACTS project requirements into clear, reliable electrical designs. You will develop project design…
Added 1 hour ago
G
Water Resource Engineer
GPAC
Franklin, TN
- $90,000 to $150,000 USD / year
…multi-disciplinary engineering firm that is looking for a Water Resources Engineer who wants to take on meaningful projects, work alongside experienced industry professionals, and build a…
Added 1 hour ago
M
Senior Critical Environment Mechanical Engineer
Microsoft
ON, CA
- $114,400 to $203,900 CAD / year
…and we need you as a Critical Environment Senior Mechanical…
Added 1 hour ago
Chief Engineer
Avalore, LLC
Arlington, VA
The Chief Engineer will oversee all systems engineering and design activities required to engineer and implement the WDP System. This person will prepare, maintain, and execute the System…
Added 1 hour ago
Systems Engineer
Avalore, LLC
Arlington, VA
The Systems Engineer will conduct comprehensive systems engineering activities to support the WDP platform. This person will translate customer requirements into detailed system designs,…

Forge Nano

Pack Manufacturing Engineer

Thornton, CO, United States

$85,000 to $110,000 USD / year

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Job details

Pay: $85,000 to $110,000 USD / year
Posting language: English
Posted: Nov 6, 2026

Original job description

Position Summary Forge Nano is seeking an experienced Pack Manufacturing Engineer to lead the development, implementation, and scale-up of our in-house battery pack manufacturing capabilities. Reporting to the EVP of Energy Storage, this highly hands-on role will serve as the technical manufacturing lead responsible for transforming battery pack designs into safe, repeatable, and scalable production processes. The Pack Manufacturing Engineer will work directly on the manufacturing floor to establish assembly methods, tooling, fixtures, quality controls, inspection processes, testing protocols, and manufacturing documentation required to support battery pack production. This individual will partner closely with Engineering, Quality, EHS, Program Management, and Manufacturing teams to ensure operational excellence, product quality, and compliance with applicable standards. In addition to building manufacturing processes, the successful candidate will serve as a mentor and technical leader for battery pack assembly technicians, helping develop workforce capabilities and reinforcing a culture of safety, quality, and continuous improvement. This role is ideal for someone with extensive hands-on battery manufacturing experience who enjoys solving production challenges and developing high-performing teams.

Responsibilities

Battery Pack Manufacturing & Process Development · Lead the implementation and scale-up of battery pack assembly operations at Forge Nano. · Translate battery pack designs, specifications, drawings, and bills of material into robust manufacturing processes. · Develop assembly sequences for battery cells, modules, busbars, wiring harnesses, BMS components, thermal management systems, enclosures, adhesives, insulation materials, fasteners, and related hardware. · Establish manufacturing methods for fastening, adhesive application, electrical interconnections, welding processes, battery management system integration, pack closure, and final testing. · Identify, specify, and support procurement of manufacturing equipment, fixtures, tooling, gauges, safety equipment, and test systems. · Support pilot builds and transition prototype assembly processes into repeatable low-volume production operations. · Lead manufacturing readiness activities for new battery pack designs and production launches. Production Operations & Continuous Improvement · Personally participate in battery pack builds and demonstrate best-practice assembly methods to production personnel. · Identify potential manufacturing risks and develop mitigation plans before production builds begin. · Troubleshoot manufacturing issues and drive structured root cause analysis and corrective action activities. · Participate in Design for Manufacturing (DFM) and Design for Assembly (DFA) reviews, providing practical production-focused feedback to engineering teams. · Partner with suppliers and external manufacturing partners to transfer battery pack manufacturing knowledge and best practices into Forge Nano operations. · Convert project objectives into actionable manufacturing plans, schedules, milestones, and deliverables in collaboration with Program and Project Managers. Quality Systems & Compliance · Establish in-process inspections, acceptance criteria, traceability requirements, and manufacturing control plans. · Partner closely with the Quality Management System (QMS) team to develop manufacturing documentation, process controls, and quality standards. · Support process validation activities, manufacturing readiness reviews, and quality improvement initiatives. · Ensure manufacturing processes meet internal quality standards and applicable customer, industry, and regulatory requirements. · Maintain detailed process documentation, work instructions, inspection procedures, and manufacturing records. Technical Leadership & Team Development · Serve as the primary technical resource for battery pack assembly technicians. · Train and mentor technicians on assembly processes, tooling, equipment operation, workmanship standards, inspection requirements, and manufacturing best practices. · Develop clear, practical, and scalable work instructions that support consistent execution across varying experience levels. · Provide daily technical guidance and hands-on coaching to support workforce development and operational excellence. · Help build and sustain a disciplined manufacturing culture focused on safety, quality, and continuous improvement. Safety & Environmental Compliance · Establish safe manufacturing practices for high-energy lithium-ion battery systems. · Complete required training and safely work with systems operating at voltages up to 1,500 volts. · Ensure appropriate controls are implemented for electrical hazards, energized work, short-circuit prevention, lifting operations, chemical handling, and battery assembly activities. · Partner with Environmental Health & Safety (EHS) and Quality teams to develop Job Safety Analyses (JSAs), procedures, PPE requirements, and emergency response protocols. · Promote safe behaviors through hands-on leadership and daily production activities. The following responsibilities represent the primary duties of this role and are not intended to be an exhaustive list.

Qualifications

Required Qualifications · Bachelor's degree in Mechanical Engineering, Manufacturing Engineering, Electrical Engineering, Industrial Engineering, or a related technical field, or an equivalent combination of education and industry background. · 5+ years in a manufacturing engineering role with significant hands-on involvement in lithium-ion battery module and/or battery pack assembly operations. · Proven success building, troubleshooting, or supporting battery packs in a production or manufacturing environment. · Demonstrated ability to develop manufacturing processes from prototype builds through repeatable production implementation. · Proficiency in creating manufacturing work instructions, process documentation, assembly procedures, and inspection requirements. · History of training, mentoring, or leading manufacturing technicians and operators. · Strong mechanical aptitude and proficiency with production tools, fixtures, torque equipment, electrical test equipment, and manufacturing systems. · Skilled in root cause analysis, corrective actions, and continuous process improvement initiatives. · Ability and willingness to spend significant time working directly on the manufacturing floor. Preferred Qualifications · 7+ years supporting battery module or battery pack manufacturing, EV, aerospace, defense, industrial battery, or other high-reliability manufacturing environments. · Track record of launching, scaling, or transferring battery pack assembly operations between facilities or manufacturing partners. · Familiarity with cylindrical-cell battery pack architectures. · Working knowledge of battery interconnection technologies, including laser welding, resistance welding, ultrasonic welding, and mechanical busbar assembly. · Background in pack-level electrical testing, insulation resistance testing, continuity testing, BMS integration, and end-of-line validation. · Knowledge of PFMEA, APQP, Control Plans, process validation, and manufacturing readiness assessments. · Familiarity with ISO 9001 or similar quality management systems. · Background manufacturing battery systems for defense, aerospace, automotive, industrial, or other highly regulated industries. · Understanding of battery transportation, safety, and performance standards, including UN 38.3 and relevant IEC, UL, SAE, or customer-specific requirements.

Work Environment This position operates primarily within a manufacturing and engineering environment and requires substantial time spent on the production floor supporting battery pack assembly activities. The role routinely utilizes manufacturing equipment, testing devices, hand tools, computers, and other production-related equipment.

Physical Requirements This position requires frequent standing, walking, bending, kneeling, reaching, lifting, and hands-on assembly work. The employee must be able to safely work around manufacturing equipment and battery systems and occasionally move materials and equipment weighing up to 50 pounds with or without reasonable accommodation.

Travel No regular travel is required for this position.

Compensation & Benefits Salary Range: $85,000.00 - $110,000.00 annually. The salary range for this exempt position will be determined based on the candidate's qualifications, experience, skills, and alignment with internal equity among current employees.

Benefits Offered:

Medical, Dental, and Vision Insurance
Life and Disability Insurance
LTD and STD Insurance
FSA and HSA
401(k) Retirement Match
Paid Time Off (PTO) & Floating Holidays
Paid Holidays
Paid Parental Leave

Forge Nano Inc. is proud to be an Equal Opportunity Employer. All qualified applicants will receive consideration for employment without regard to race, color, religion, sex, sexual orientation, gender identity, national origin, age, disability, veteran status, or any other protected status under applicable law.

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More about this job

Skills

Production processes
Assembly
Inspection
Documentation
Program management
Regulatory compliance
Manufacturing processes
Process improvement
Wire harnesses
Welding
ICT system integration
Procurement
Troubleshoot
Root cause analysis
Collaboration
Quality control systems
Quality assurance procedures
Leadership
Team building
Coaching
Handle chemicals
Emergency response
Mechanical engineering
Electrical engineering
Industrial engineering
Troubleshooting
ISO 9001

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