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Electrical Engineer III – Utilities and Central Energy
KFI Engineers PC
Lexington, KY · Minnetonka, MN · Louisville, KY · St Paul, MN
- $110,500 to $138,500 USD / year
The Electrical Engineer III plays a key role in the successful execution of projects from start to finish. This individual will provide technical and engineering excellence, as well as…
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Quality Sr Engineer I
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The Senior Quality Engineer supports the design, development, and lifecycle support Of medical device software, including software incorporating artificial intelligence, for new and…
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P
Software Engineer - Data & Engineering Applications
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Mount Vernon, WA
- $104,100 to $162,900 USD / year
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Network Engineer (Expert)
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Sterling, VA
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Systems Engineer (Linux or Cloud) Expert
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S
Facilities Engineer
Synthego
Redwood City, CA
- $110,000 to $130,000 USD / year
This role is responsible for ensuring the reliability, safety, and regulatory compliance of facility systems, with particular emphasis on GMP HVAC systems, environmental controls, hazardous…
Added 3 mins ago
Lead Electrical Field Engineer
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Lead Mechanical Field Engineer
Bechtel Corporation
Chandler, AZ
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Area Field Engineer
Bechtel Corporation
Chandler, AZ
Verifies commodities on quantity tracking systems or other computer database systems as required.
Added 3 mins ago
M
I&C Engineer
modis
Houston, TX
- $100,000 to $130,000 USD / year
Akkodis is seeking a I&C Design Engineer/Project Manager for a DIRECT HIRE position in the W. Houston, TX area. The desired candidate will have 5+ years of previous experience in design for…
Added 4 mins ago
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Engineer
modis
Woodland Hills, CA
- $60 to $62.12 USD / hour
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Data Architect
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Added 7 mins ago
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Senior Subrogation Adjuster (Remote, US)
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- $80,500 to $96,250 USD / year
…joint inspections to prevent spoliation, because the party that controls the evidence usually controls the…
Added 8 mins ago
AB
Senior Security Engineer
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Bethesda, MD
- $110,000 to $225,000 USD / year
ABSC has an exciting opening for a TS/SCI-cleared Senior Security Engineer supporting DIA-NDOC under the DTP contract. This hands-on technical lead will direct day-to-day security…
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Staff Site Reliability Engineer, InfraSec
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Secure containerized infrastructure across multi-cloud environments via RBAC, network policies, admission controls (Gatekeeper), and runtime threat detection
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Senior Site Reliability Engineer, InfraSec
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…building the security infrastructure, primitives, and reusable controls that protect MongoDB Atlas across AWS, Azure, and Google Cloud…
Added 9 mins ago
Consulting Electrical Engineer
EnerSys Delaware Inc.
Commack, NY
The Consulting Electrical Engineer at Bren-Tronics, part of EnerSys and a manufacture of advanced portable power solutions, serves as a senior technical authority responsible for solving…
Added 9 mins ago
Principal Electrical Engineer
EnerSys Delaware Inc.
Commack, NY
The Principal Electrical Engineer at Bren-Tronics, part of EnerSys and a manufacture of advanced portable power solutions, leads the technical execution of major engineering programs and…
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Chief Electrical Engineer
EnerSys Delaware Inc.
Commack, NY
The Chief Electrical Engineer at Bren-Tronics, part of EnerSys and a manufacture of advanced portable power solutions, provides enterprise-wide technical leadership and establishes the…
Added 9 mins ago
Project Manager - Mechanical (HVAC)
French & Parrello
Wall Township, NJ
The successful candidate will have extensive experience designing HVAC systems and managing complex mechanical engineering projects in a consulting environment. Working closely with clients…
Added 9 mins ago
AI
Network and Security Engineer, Defense
Applied Intuition
Sunnyvale, CA
- $150,000 to $200,000 USD / year
We are looking for a Network and Security Engineer to own the architecture of high-performance, high-assurance networks for our defense programs. You will design networks that move terabits…
Added 10 mins ago
Electrical Engineer I Neuromodulation
St. Jude Medical, Cardiology Division, I
TX
Exposure to low-power electronics, battery-powered systems, or embedded hardware.
Added 10 mins ago
Software Quality Engineer I
St. Jude Medical, Cardiology Division, I
CA
The Software Quality Engineer I provides design quality engineering support for the development and maintenance of mobile medical device software applications and connected digital health…
Added 10 mins ago
MI
Principal Engineer - Automation & Assembly
Medline Industries, LP
Glens Falls, NY
- $116,000 to $174,000 USD / year
· Lead equipment qualification and process validation activities, including IQ, OQ, and PQ, for automated assembly systems, manufacturing equipment, fixtures, tooling, software, controls,…

Forge Nano

Pack Manufacturing Engineer

Thornton, CO, United States

$85,000 to $110,000 USD / year

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Job details

Pay: $85,000 to $110,000 USD / year
Posting language: English
Posted: Nov 6, 2026

Original job description

Position Summary Forge Nano is seeking an experienced Pack Manufacturing Engineer to lead the development, implementation, and scale-up of our in-house battery pack manufacturing capabilities. Reporting to the EVP of Energy Storage, this highly hands-on role will serve as the technical manufacturing lead responsible for transforming battery pack designs into safe, repeatable, and scalable production processes. The Pack Manufacturing Engineer will work directly on the manufacturing floor to establish assembly methods, tooling, fixtures, quality controls, inspection processes, testing protocols, and manufacturing documentation required to support battery pack production. This individual will partner closely with Engineering, Quality, EHS, Program Management, and Manufacturing teams to ensure operational excellence, product quality, and compliance with applicable standards. In addition to building manufacturing processes, the successful candidate will serve as a mentor and technical leader for battery pack assembly technicians, helping develop workforce capabilities and reinforcing a culture of safety, quality, and continuous improvement. This role is ideal for someone with extensive hands-on battery manufacturing experience who enjoys solving production challenges and developing high-performing teams.

Responsibilities

Battery Pack Manufacturing & Process Development · Lead the implementation and scale-up of battery pack assembly operations at Forge Nano. · Translate battery pack designs, specifications, drawings, and bills of material into robust manufacturing processes. · Develop assembly sequences for battery cells, modules, busbars, wiring harnesses, BMS components, thermal management systems, enclosures, adhesives, insulation materials, fasteners, and related hardware. · Establish manufacturing methods for fastening, adhesive application, electrical interconnections, welding processes, battery management system integration, pack closure, and final testing. · Identify, specify, and support procurement of manufacturing equipment, fixtures, tooling, gauges, safety equipment, and test systems. · Support pilot builds and transition prototype assembly processes into repeatable low-volume production operations. · Lead manufacturing readiness activities for new battery pack designs and production launches. Production Operations & Continuous Improvement · Personally participate in battery pack builds and demonstrate best-practice assembly methods to production personnel. · Identify potential manufacturing risks and develop mitigation plans before production builds begin. · Troubleshoot manufacturing issues and drive structured root cause analysis and corrective action activities. · Participate in Design for Manufacturing (DFM) and Design for Assembly (DFA) reviews, providing practical production-focused feedback to engineering teams. · Partner with suppliers and external manufacturing partners to transfer battery pack manufacturing knowledge and best practices into Forge Nano operations. · Convert project objectives into actionable manufacturing plans, schedules, milestones, and deliverables in collaboration with Program and Project Managers. Quality Systems & Compliance · Establish in-process inspections, acceptance criteria, traceability requirements, and manufacturing control plans. · Partner closely with the Quality Management System (QMS) team to develop manufacturing documentation, process controls, and quality standards. · Support process validation activities, manufacturing readiness reviews, and quality improvement initiatives. · Ensure manufacturing processes meet internal quality standards and applicable customer, industry, and regulatory requirements. · Maintain detailed process documentation, work instructions, inspection procedures, and manufacturing records. Technical Leadership & Team Development · Serve as the primary technical resource for battery pack assembly technicians. · Train and mentor technicians on assembly processes, tooling, equipment operation, workmanship standards, inspection requirements, and manufacturing best practices. · Develop clear, practical, and scalable work instructions that support consistent execution across varying experience levels. · Provide daily technical guidance and hands-on coaching to support workforce development and operational excellence. · Help build and sustain a disciplined manufacturing culture focused on safety, quality, and continuous improvement. Safety & Environmental Compliance · Establish safe manufacturing practices for high-energy lithium-ion battery systems. · Complete required training and safely work with systems operating at voltages up to 1,500 volts. · Ensure appropriate controls are implemented for electrical hazards, energized work, short-circuit prevention, lifting operations, chemical handling, and battery assembly activities. · Partner with Environmental Health & Safety (EHS) and Quality teams to develop Job Safety Analyses (JSAs), procedures, PPE requirements, and emergency response protocols. · Promote safe behaviors through hands-on leadership and daily production activities. The following responsibilities represent the primary duties of this role and are not intended to be an exhaustive list.

Qualifications

Required Qualifications · Bachelor's degree in Mechanical Engineering, Manufacturing Engineering, Electrical Engineering, Industrial Engineering, or a related technical field, or an equivalent combination of education and industry background. · 5+ years in a manufacturing engineering role with significant hands-on involvement in lithium-ion battery module and/or battery pack assembly operations. · Proven success building, troubleshooting, or supporting battery packs in a production or manufacturing environment. · Demonstrated ability to develop manufacturing processes from prototype builds through repeatable production implementation. · Proficiency in creating manufacturing work instructions, process documentation, assembly procedures, and inspection requirements. · History of training, mentoring, or leading manufacturing technicians and operators. · Strong mechanical aptitude and proficiency with production tools, fixtures, torque equipment, electrical test equipment, and manufacturing systems. · Skilled in root cause analysis, corrective actions, and continuous process improvement initiatives. · Ability and willingness to spend significant time working directly on the manufacturing floor. Preferred Qualifications · 7+ years supporting battery module or battery pack manufacturing, EV, aerospace, defense, industrial battery, or other high-reliability manufacturing environments. · Track record of launching, scaling, or transferring battery pack assembly operations between facilities or manufacturing partners. · Familiarity with cylindrical-cell battery pack architectures. · Working knowledge of battery interconnection technologies, including laser welding, resistance welding, ultrasonic welding, and mechanical busbar assembly. · Background in pack-level electrical testing, insulation resistance testing, continuity testing, BMS integration, and end-of-line validation. · Knowledge of PFMEA, APQP, Control Plans, process validation, and manufacturing readiness assessments. · Familiarity with ISO 9001 or similar quality management systems. · Background manufacturing battery systems for defense, aerospace, automotive, industrial, or other highly regulated industries. · Understanding of battery transportation, safety, and performance standards, including UN 38.3 and relevant IEC, UL, SAE, or customer-specific requirements.

Work Environment This position operates primarily within a manufacturing and engineering environment and requires substantial time spent on the production floor supporting battery pack assembly activities. The role routinely utilizes manufacturing equipment, testing devices, hand tools, computers, and other production-related equipment.

Physical Requirements This position requires frequent standing, walking, bending, kneeling, reaching, lifting, and hands-on assembly work. The employee must be able to safely work around manufacturing equipment and battery systems and occasionally move materials and equipment weighing up to 50 pounds with or without reasonable accommodation.

Travel No regular travel is required for this position.

Compensation & Benefits Salary Range: $85,000.00 - $110,000.00 annually. The salary range for this exempt position will be determined based on the candidate's qualifications, experience, skills, and alignment with internal equity among current employees.

Benefits Offered:

Medical, Dental, and Vision Insurance
Life and Disability Insurance
LTD and STD Insurance
FSA and HSA
401(k) Retirement Match
Paid Time Off (PTO) & Floating Holidays
Paid Holidays
Paid Parental Leave

Forge Nano Inc. is proud to be an Equal Opportunity Employer. All qualified applicants will receive consideration for employment without regard to race, color, religion, sex, sexual orientation, gender identity, national origin, age, disability, veteran status, or any other protected status under applicable law.

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More about this job

Skills

Production processes
Assembly
Inspection
Documentation
Program management
Regulatory compliance
Manufacturing processes
Process improvement
Wire harnesses
Welding
ICT system integration
Procurement
Troubleshoot
Root cause analysis
Collaboration
Quality control systems
Quality assurance procedures
Leadership
Team building
Coaching
Handle chemicals
Emergency response
Mechanical engineering
Electrical engineering
Industrial engineering
Troubleshooting
ISO 9001

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