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Added 31 mins ago
Software Engineer-Developer, Phantom Works Weapons (Associate or Experienced)
The Boeing Company
Saint Charles, MO
The Boeing Company is seeking an Application Software Engineer (Associate or Experienced) to join the Phantom Works Weapons team in St. Charles, MO (St. Louis Area). This team supports…
Added 37 mins ago
EG
Cloud Engineer
Eliassen Group
Cheyenne, WY
- $70 to $88 USD / hour
Our client seeks a senior Cloud Engineer to own and stabilize a legacy GCP and Azure footprint while assisting with conversions and decommissioning. The role will support automation efforts…
Added 37 mins ago
EG
Databricks Data Engineer
Eliassen Group
Cheyenne, WY
- $150,000 to $154,000 USD / year
Our client seeks a Databricks Data Engineer to design, build, and maintain scalable, reliable, and secure data pipelines, infrastructure, and systems that support consulting services and…
Added 45 mins ago
Product Development Engineer II, Label Solutions
Avery Dennison
Miamisburg, OH
…solutions development. We are seeking a Product Development Engineer II, Label Solutions who will model passion and determination to a new product innovation organization, participate in…
Added 45 mins ago
Engineer 2-3, Resident - Kenworth
Bendix Commercial Vehicle Systems LLC
Avon, OH
…national origin, disability, or status as a protected veteran. Engineer 2-3, Resident - Kenworth LOCATION: Avon / Washington (US-WA), United States | BRAND: Bendix | REQUISITION ID: 11857 |…
Added 45 mins ago
C
Technology Operations Engineer – OpenText B2B Integrations
Cognizant
New Albany, OH
- $79,000 to $92,500 USD / year
…at the heart of everything we do. As a Technology Operations Engineer – OpenText B2B Integrations , you will play a critical role in ensuring the stability, security, and performance of…
Added 46 mins ago
Quality Engineer - Measurement Systems
Ford Motor Company
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Support gauge calibration, verification, maintenance, and lifecycle planning.
Added 46 mins ago
Senior Software Engineer - Monetization Platform
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As a Senior Software Engineer at Indeed, you will contribute to the development and evolution of software systems that support core products and services used by people around the world.…
Added 46 mins ago
Engineer/Technical Specialist (Mid – Sr.) | Generation Control Systems Engineering
American Electric Power
Columbus, OH
Engineer -- Responsible to the assigned supervisor for performing intermediate level engineering work activities and projects requiring the application of engineering knowledge in a safe,…
Added 46 mins ago
Software Engineer Senior Manager - Cross Channel Banker Platform
Wells Fargo
COLUMBUS, OH
…technology strategy and next-generation architecture, including application modernization, cloud readiness, APIs, data, security, resiliency, and…
Added 46 mins ago
EG
Cloud Engineer
Eliassen Group
Columbus, OH
- $70 to $88 USD / hour
Our client seeks a senior Cloud Engineer to own and stabilize a legacy GCP and Azure footprint while assisting with conversions and decommissioning. The role will support automation efforts…
Added 46 mins ago
EG
Databricks Data Engineer
Eliassen Group
Columbus, OH
- $150,000 to $154,000 USD / year
Our client seeks a Databricks Data Engineer to design, build, and maintain scalable, reliable, and secure data pipelines, infrastructure, and systems that support consulting services and…
Added 48 mins ago
Network Engineer IV - Headquarters Network
Edward Jones
Saint Louis, MO
The HQ Network team is responsible for the design, implementation, lifecycle management, and operational support of Edward Jones' critical network infrastructure. Our team provides highly…
Added 50 mins ago
IT Architect
BIG TEX HOLDING INC
Addison, TX
Write and review production-quality code and reusable components, and troubleshoot complex application, integration, identity, performance, and deployment issues.
Added 59 mins ago
Software Developer – Entry Level
CGI
Lafayette, LA
Support debugging, troubleshooting, and performance improvements across application and system components.
Added 1 hour ago
PG
Software Engineer
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- $73,500 to $136,500 USD / year
We’re looking for an experienced Software Engineer to help us build innovative and secure data solutions for social media, search, and digital ads within a Big Data environment. In this…
Added 1 hour ago
Software Engineer 2 - Mobile Developer (iOS & Android)
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…and smarter financial decisions, enabling the communities we support to grow and succeed in the right ways, all more confidently and more often-that's what we call the courage to thrive. We…
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Software Engineer
T-Mobile USA, Inc.
Bellevue, WA · Overland Park, KS · Frisco, TX
The Software Engineer is essential for designing, implementing, and deploying scalable software solutions that meet customer requirements and support high availability environments. The…
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SkillBridge - Network / Principal Network Communications Engineer
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Northrop Grumman Aeronautics Systems has opening for an Network and Principal Network Communications Engineer to join our team of qualified, diverse individuals within our Ground Systems…
Added 1 hour ago
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Cloud Engineer
Eliassen Group
Pierre, SD
- $70 to $88 USD / hour
Our client seeks a senior Cloud Engineer to own and stabilize a legacy GCP and Azure footprint while assisting with conversions and decommissioning. The role will support automation efforts…
Added 1 hour ago
EG
Databricks Data Engineer
Eliassen Group
Pierre, SD
- $150,000 to $154,000 USD / year
Our client seeks a Databricks Data Engineer to design, build, and maintain scalable, reliable, and secure data pipelines, infrastructure, and systems that support consulting services and…
Added 1 hour ago
Software Engineer Consultant - Salesforce (Remote - NC, AZ, TX)
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Added 1 hour ago
G
Maintenance Technician!
GPAC
Minnetonka, MN
- $34 to $41 USD / hour
A global leader in food-processing and milling technology is seeking a Maintenance Engineer to join its Food Application Center in Plymouth, WI.
Added 1 hour ago
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Maintenance Technician! Day Shift!
GPAC
Maple Grove, MN
- $34 to $41 USD / hour
A global leader in food-processing and milling technology is seeking a Maintenance Engineer to join its Food Application Center in Plymouth, WI.
Added 1 hour ago
G
MAINTENANCE ENGINEER
GPAC
Golden Valley, MN
- $34 to $41 USD / hour
A global leader in food-processing and milling technology is seeking a Maintenance Engineer to join its Food Application Center in Plymouth, WI.

Forge Nano

Pack Manufacturing Engineer

Thornton, CO, United States

$85,000 to $110,000 USD / year

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Job details

Pay: $85,000 to $110,000 USD / year
Posting language: English
Posted: Nov 6, 2026

Original job description

Position Summary Forge Nano is seeking an experienced Pack Manufacturing Engineer to lead the development, implementation, and scale-up of our in-house battery pack manufacturing capabilities. Reporting to the EVP of Energy Storage, this highly hands-on role will serve as the technical manufacturing lead responsible for transforming battery pack designs into safe, repeatable, and scalable production processes. The Pack Manufacturing Engineer will work directly on the manufacturing floor to establish assembly methods, tooling, fixtures, quality controls, inspection processes, testing protocols, and manufacturing documentation required to support battery pack production. This individual will partner closely with Engineering, Quality, EHS, Program Management, and Manufacturing teams to ensure operational excellence, product quality, and compliance with applicable standards. In addition to building manufacturing processes, the successful candidate will serve as a mentor and technical leader for battery pack assembly technicians, helping develop workforce capabilities and reinforcing a culture of safety, quality, and continuous improvement. This role is ideal for someone with extensive hands-on battery manufacturing experience who enjoys solving production challenges and developing high-performing teams.

Responsibilities

Battery Pack Manufacturing & Process Development · Lead the implementation and scale-up of battery pack assembly operations at Forge Nano. · Translate battery pack designs, specifications, drawings, and bills of material into robust manufacturing processes. · Develop assembly sequences for battery cells, modules, busbars, wiring harnesses, BMS components, thermal management systems, enclosures, adhesives, insulation materials, fasteners, and related hardware. · Establish manufacturing methods for fastening, adhesive application, electrical interconnections, welding processes, battery management system integration, pack closure, and final testing. · Identify, specify, and support procurement of manufacturing equipment, fixtures, tooling, gauges, safety equipment, and test systems. · Support pilot builds and transition prototype assembly processes into repeatable low-volume production operations. · Lead manufacturing readiness activities for new battery pack designs and production launches. Production Operations & Continuous Improvement · Personally participate in battery pack builds and demonstrate best-practice assembly methods to production personnel. · Identify potential manufacturing risks and develop mitigation plans before production builds begin. · Troubleshoot manufacturing issues and drive structured root cause analysis and corrective action activities. · Participate in Design for Manufacturing (DFM) and Design for Assembly (DFA) reviews, providing practical production-focused feedback to engineering teams. · Partner with suppliers and external manufacturing partners to transfer battery pack manufacturing knowledge and best practices into Forge Nano operations. · Convert project objectives into actionable manufacturing plans, schedules, milestones, and deliverables in collaboration with Program and Project Managers. Quality Systems & Compliance · Establish in-process inspections, acceptance criteria, traceability requirements, and manufacturing control plans. · Partner closely with the Quality Management System (QMS) team to develop manufacturing documentation, process controls, and quality standards. · Support process validation activities, manufacturing readiness reviews, and quality improvement initiatives. · Ensure manufacturing processes meet internal quality standards and applicable customer, industry, and regulatory requirements. · Maintain detailed process documentation, work instructions, inspection procedures, and manufacturing records. Technical Leadership & Team Development · Serve as the primary technical resource for battery pack assembly technicians. · Train and mentor technicians on assembly processes, tooling, equipment operation, workmanship standards, inspection requirements, and manufacturing best practices. · Develop clear, practical, and scalable work instructions that support consistent execution across varying experience levels. · Provide daily technical guidance and hands-on coaching to support workforce development and operational excellence. · Help build and sustain a disciplined manufacturing culture focused on safety, quality, and continuous improvement. Safety & Environmental Compliance · Establish safe manufacturing practices for high-energy lithium-ion battery systems. · Complete required training and safely work with systems operating at voltages up to 1,500 volts. · Ensure appropriate controls are implemented for electrical hazards, energized work, short-circuit prevention, lifting operations, chemical handling, and battery assembly activities. · Partner with Environmental Health & Safety (EHS) and Quality teams to develop Job Safety Analyses (JSAs), procedures, PPE requirements, and emergency response protocols. · Promote safe behaviors through hands-on leadership and daily production activities. The following responsibilities represent the primary duties of this role and are not intended to be an exhaustive list.

Qualifications

Required Qualifications · Bachelor's degree in Mechanical Engineering, Manufacturing Engineering, Electrical Engineering, Industrial Engineering, or a related technical field, or an equivalent combination of education and industry background. · 5+ years in a manufacturing engineering role with significant hands-on involvement in lithium-ion battery module and/or battery pack assembly operations. · Proven success building, troubleshooting, or supporting battery packs in a production or manufacturing environment. · Demonstrated ability to develop manufacturing processes from prototype builds through repeatable production implementation. · Proficiency in creating manufacturing work instructions, process documentation, assembly procedures, and inspection requirements. · History of training, mentoring, or leading manufacturing technicians and operators. · Strong mechanical aptitude and proficiency with production tools, fixtures, torque equipment, electrical test equipment, and manufacturing systems. · Skilled in root cause analysis, corrective actions, and continuous process improvement initiatives. · Ability and willingness to spend significant time working directly on the manufacturing floor. Preferred Qualifications · 7+ years supporting battery module or battery pack manufacturing, EV, aerospace, defense, industrial battery, or other high-reliability manufacturing environments. · Track record of launching, scaling, or transferring battery pack assembly operations between facilities or manufacturing partners. · Familiarity with cylindrical-cell battery pack architectures. · Working knowledge of battery interconnection technologies, including laser welding, resistance welding, ultrasonic welding, and mechanical busbar assembly. · Background in pack-level electrical testing, insulation resistance testing, continuity testing, BMS integration, and end-of-line validation. · Knowledge of PFMEA, APQP, Control Plans, process validation, and manufacturing readiness assessments. · Familiarity with ISO 9001 or similar quality management systems. · Background manufacturing battery systems for defense, aerospace, automotive, industrial, or other highly regulated industries. · Understanding of battery transportation, safety, and performance standards, including UN 38.3 and relevant IEC, UL, SAE, or customer-specific requirements.

Work Environment This position operates primarily within a manufacturing and engineering environment and requires substantial time spent on the production floor supporting battery pack assembly activities. The role routinely utilizes manufacturing equipment, testing devices, hand tools, computers, and other production-related equipment.

Physical Requirements This position requires frequent standing, walking, bending, kneeling, reaching, lifting, and hands-on assembly work. The employee must be able to safely work around manufacturing equipment and battery systems and occasionally move materials and equipment weighing up to 50 pounds with or without reasonable accommodation.

Travel No regular travel is required for this position.

Compensation & Benefits Salary Range: $85,000.00 - $110,000.00 annually. The salary range for this exempt position will be determined based on the candidate's qualifications, experience, skills, and alignment with internal equity among current employees.

Benefits Offered:

Medical, Dental, and Vision Insurance
Life and Disability Insurance
LTD and STD Insurance
FSA and HSA
401(k) Retirement Match
Paid Time Off (PTO) & Floating Holidays
Paid Holidays
Paid Parental Leave

Forge Nano Inc. is proud to be an Equal Opportunity Employer. All qualified applicants will receive consideration for employment without regard to race, color, religion, sex, sexual orientation, gender identity, national origin, age, disability, veteran status, or any other protected status under applicable law.

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More about this job

Skills

Production processes
Assembly
Inspection
Documentation
Program management
Regulatory compliance
Manufacturing processes
Process improvement
Wire harnesses
Welding
ICT system integration
Procurement
Troubleshoot
Root cause analysis
Collaboration
Quality control systems
Quality assurance procedures
Leadership
Team building
Coaching
Handle chemicals
Emergency response
Mechanical engineering
Electrical engineering
Industrial engineering
Troubleshooting
ISO 9001

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