Jobs in the United States

25+ jobs

Save this search

Added just now
Senior Manufacturing Process Engineer
Abbott Diagnostics Scarborough, Inc.
ME
The position of Senior Manufacturing Process Engineer is within our Infectious Disease Business Unit located in Scarborough, Maine. This role is responsible for leading manufacturing…
Added 2 mins ago
Aerospace PPE Requirements Lead Systems Engineer
HX5, LLC
US-OH-Brook Park, OH
HX5 is currently seeking a senior-level systems engineer to join our team in Brook Park, Ohio in support of the GEARS contract at NASA Glenn Research Center.
Added 2 mins ago
Lunar Module Descent Engine Controller (LMDE)
HX5, LLC
US-TX-Houston, TX
Build and lead a capable, collaborative team to deliver high-quality aerospace hardware and systems through development, manufacturing, testing, certification, and sustaining engineering.
Added 4 mins ago
G
Manufacturing Engineer
GPAC
Albany, NY
- $80,000 to $100,000 USD / year
A well-established manufacturer is searching for a Manufacturing Engineer to join their team! A leader in their respective markets while also committed to both customers and employees.…
Added 8 mins ago
Telecommunications Engineer, Fiber
SpaceX
College Station, TX
As a Telecommunications Engineer at SpaceX, you will work in a complex environment designing and supporting a variety of critical infrastructure. The IT Network Infrastructure Engineering…
Added 9 mins ago
Aviation Safety Assistant (Office Automation)
Federal Aviation Administration
Memphis, TN
…instructor, flight instructor, mechanic, repairman, and flight engineer. Interviews applicants to determine qualifications for non-complex certificates. Processes FAA authorizations such as…
Added 9 mins ago
Lead Software Engineer - AI
Humana
Nashville, TN
The Lead Software Engineer codes software applications based on business requirements. The Lead Software Engineer works on problems of diverse scope and complexity ranging from moderate to…
Added 13 mins ago
SA
Engineer I, Software - Perception - New Grad - 6135
Shield AI
Washington, DC
- $77,200 to $211,200 USD / year
…of protecting service members and civilians with intelligent systems. Its products include Hivemind autonomy software, V-BAT and X-BAT aircraft, and Aechelon simulation and synthetic…
Added 13 mins ago
SA
Engineer I, Software - Autonomous Pilot Integration - New Grad - 6125
Shield AI
Washington, DC
- $77,200 to $211,200 USD / year
…of protecting service members and civilians with intelligent systems. Its products include Hivemind autonomy software, V-BAT and X-BAT aircraft, and Aechelon simulation and synthetic…
Added 15 mins ago
Systems Engineer/Integrated Product Team Lead(IPT)
SAIC
Denver, CO
SAIC is seeking an Integrated Systems Engineer/Integrated Product Team Lead (IPT) to join the National Security and Space Sector (NSS). You would work on a joint Intelligence Community (IC)…
Added 15 mins ago
TT
Senior Full-Stack Engineer
True Talent Solutions Partners
Remote, United States
- $200,000 to $275,000 USD / year
- Design, deploy, and maintain production systems, with a focus on reliability, performance, and maintainability.
Added 15 mins ago
Forward Deployed Engineer
True Talent Solutions Partners
Remote, United States
…understand complex operational workflows, deploy AI agents into live systems, and deliver measurable business…
Added 15 mins ago
TT
Research Crawling Engineer
True Talent Solutions Partners
Remote, United States
- $160,000 to $250,000 USD / year
Join a data infrastructure team building large-scale web data collection systems for AI research and model development. This role focuses on reliable, high-volume crawling and dataset…
Added 15 mins ago
TT
Senior Power Electronics Engineer
True Talent Solutions Partners
Torrance, CA
- $150,000 to $200,000 USD / year
Join a hands-on avionics team developing power systems and electronics for hypersonic flight vehicles. You will own critical hardware subsystems from initial design through validation and…
Added 15 mins ago
TT
Software Engineer, Marketplace
True Talent Solutions Partners
San Francisco, CA
- $250,000 to $300,000 USD / year
…will partner closely with the growth team to create tools and systems that help experts get assessed, onboarded, and matched to projects…
Added 25 mins ago
Senior Manufacturing Process Engineer
Abbott Diagnostics Scarborough, Inc.
ME
The position of Senior Manufacturing Process Engineer is within our Infectious Disease Business Unit located in Scarborough, Maine. This role is responsible for leading manufacturing…
Added 26 mins ago
C
Mid-Level AI Engineer
Clera
San Francisco, CA
- $150,000 to $180,000 USD / year
Join the core product team at a pre-seed B2B SaaS company building agentic systems to automate complex workflows across enterprise and regulated industries. You will build and operate…
Added 28 mins ago
Engineer Supervisor
E11EVEN Club Hotel & Residences
Miami, FL
Ensure that all emergency and life safety equipment and systems are inspected, tested and certified per hotel standards or authority having jurisdiction.
Added 29 mins ago
Electrical and Automation Design Engineer
Harrison Consulting Solutions
Milwaukee, WI
Automation Design Engineer to their Milwaukee suburb team!
Added 29 mins ago
Traffic Engineer
Harrison Consulting Solutions
Peoria, IL
Midwest multi-disciplined engineering firm is looking to add a Lead Traffic Engineer to their Peoria team!
Added 29 mins ago
Traffic Engineer
Harrison Consulting Solutions
Chicago, IL
Midwest multi-disciplined engineering firm is looking to add a Lead Traffic Engineer to their Chicago team!
Added 29 mins ago
Traffic Engineer
Harrison Consulting Solutions
Naperville, IL
Midwest multi-disciplined engineering firm is looking to add a Lead Traffic Engineer to their Naperville team!
Added 29 mins ago
Traffic Engineer
Harrison Consulting Solutions
Milwaukee, WI
Midwest multi-disciplined engineering firm is looking to add a Lead Traffic Engineer to their Milwaukee team!
Added 29 mins ago
Traffic Engineer
Harrison Consulting Solutions
Austin, TX
Midwest multi-disciplined engineering firm is looking to add a Lead Traffic Engineer to their Austin team!
Added 29 mins ago
Traffic Engineer
Harrison Consulting Solutions
Houston, TX
Midwest multi-disciplined engineering firm is looking to add a Lead Traffic Engineer to their Houston team!

Fabri

Metallurgical Process Engineer

Billerica, MA, United States
Boston, MA, United States

Apply About employer

Applications open in a new tab.

Job details

Posting language: English

Original job description

Fabri is seeking a Metallurgical Process Engineer to build and own the solidification science behind high-performance investment castings for demanding aerospace and space-industry applications. This role is for someone who reasons from the first-principles physics of how metal freezes, feeds, and forms structure, and wants direct ownership over how critical hardware is melted, cast, solidified, inspected, and iterated on - using fundamentals rather than legacy playbooks.

You will drive the metallurgical development of Fabri’s high-temperature casting capability, connecting solidification behavior to real metallurgical outcomes: shrinkage and feeding, porous flow through the mushy zone, grain size and grain growth, and control of the thermal gradient-to-growth-rate (G/R) response that governs microstructure. You will help design new processes and equipment from scratch, rebuilding foundry hardware and process steps from the ground up. The Company We are an early-stage investment casting startup building a fully integrated digital foundry. Our mission is to deliver precision metal castings with unparalleled speed and cost-effectiveness. By leveraging our exclusive high-throughput additive manufacturing process and AI-driven design software, we can deliver castings in days, saving our customers critical time and money.

We are well capitalized and backed by top-tier investors (including RTX Ventures and Lockheed Martin) and major customers, with significant funding raised in the past year. We’ve shipped our first customer parts and have generated significant commercial excitement in both the aerospace and industrial sectors.

Fabri is located in Boston Metrowest. During this startup phase and for the foreseeable future, all employees will be on-site and closely involved with building and operating the end-to-end process.

Fabri is an equal opportunity employer. We celebrate diversity and are committed to creating an inclusive environment for all employees. We foster an environment where safety and commitment to quality are central in everything we do. The Role As Metallurgical Process Engineer, you will develop Fabri’s high-temperature investment casting processes from the solidification physics up, responsible for driving parts from melt to accepted hardware with speed, control, and quality. You will predict and control how the mushy zone feeds, where shrinkage and porosity form, and how grain structure evolves, then conduct root-cause failure analysis, eliminate casting defects, tighten process windows, and establish robust, repeatable manufacturing processes suitable for aerospace qualification. You will also be a primary voice in designing the foundry itself.

Working closely with mechanical design, automation, and other process leads, you will inform new process and equipment design and make build/buy decisions - specifying and commissioning next-gen foundry hardware that delivers the precise thermal and process control needed to cast some of the most difficult aerospace alloys at high yield. This is a rare chance to rethink foundry equipment and process from the ground up rather than inherit it. Reporting directly to the CTO, you will operate with high ownership and direct influence over Fabri’s technical and manufacturing direction.

Responsibilities

Own the solidification behavior of Fabri’s castings - relating thermal history, gradient (G), and growth rate (R) to grain size, grain growth, segregation, and microstructural outcomes, with a focus on repeatability, yield, and defect reduction.
Predict, measure, and control shrinkage and feeding, including porous (interdendritic) flow through the mushy zone, to eliminate shrinkage porosity, microporosity, and hot tearing.
Inform the design of new processes and equipment, rebuilding foundry hardware and process steps from first principles to achieve precise thermal and solidification control.
Design and control solidification to manage grain structure, segregation, phase evolution, shrinkage, hot tearing, porosity, surface condition, and dimensional stability using a combination of SPC, DOE methods, and physics-based reasoning.
Work closely with the software team to develop in-house thermal and solidification simulations (including gradient/growth-rate and mushy-zone feeding models) to guide alloy selection, gating, risering, mold design, and thermal control decisions.
Work across the full foundry stack as needed, including patterns, shell systems, melt practice, pouring, and post-cast processing, ensuring strong linkage between process inputs and measured solidification outcomes.
Partner with equipment, mechanical design, and automation engineers to define requirements and build custom foundry hardware that enables new casting and solidification approaches.
Interface directly with customers and internal stakeholders on technically deep discussions around material selection, casting strategy, qualification approach, and production readiness.
Rapidly transition processes from development into stable production ownership, moving programs forward at a pace consistent with modern aerospace and spaceflight development.

Qualifications

Even if you don’t meet every qualification, we encourage you to apply for this role. We value curiosity, problem-solving skills, and strong fundamentals, and know great candidates come from many backgrounds, not just traditional casting.

Bachelor’s, Master’s, or PhD in Materials Science, Metallurgical Engineering, Mechanical Engineering, Aerospace Engineering, Physics, or a closely related field.
Strong first-principles command of the fundamentals of solidification is required - nucleation and growth, constitutional supercooling, dendritic and columnar-to-equiaxed transition behavior, thermal gradient and growth rate (G/R) relationships, mushy-zone feeding and porous flow, segregation, and shrinkage.
Strong first-principles grounding in the underlying physics, including heat transfer, fluid flow, thermodynamics, phase transformations, grain structure and grain growth, and surface phenomena.
5+ years of experience developing or improving a physically demanding process where solidification, melting, thermal control, or microstructure drives the outcome (e.g., metal casting, additive manufacturing, welding or joining, crystal growth, thermal processing, or a related high-temperature materials process).
A demonstrated ability to reason from first principles and pick up unfamiliar domains quickly. We care more about depth of understanding than years spent in any one industry.
Understanding of Statistical Process Control (SPC) and Design of Experiments (DOE) methods for improving and maintaining high-quality processes.
Demonstrated experience identifying process or material defects, performing root-cause analysis, and driving changes to eliminate them.
Comfort working hands-on with hardware and equipment, close to the physical process rather than only at a desk.
Ability to operate effectively in a startup environment with high ownership, ambiguity, and a bias toward execution.
Ability to rapidly identify, learn, and reason across diverse, multi-disciplinary physics domains and process steps using a systems-engineering mindset, applying strong theoretical fundamentals to solve complex problems efficiently.

Fabri does not provide visa sponsorship for this position. To comply with ITAR regulations, candidates for this role must be US nationals (i.e., US citizens or lawful permanent residents) to be considered. Preferred Skills

Experience with thermal, fluid, or solidification simulation tools (e.g., ProCAST, MAGMASOFT, Flow-3D, or comparable) to model gradient/growth-rate, mushy-zone feeding, and shrinkage.
Experience with directionally solidified (DS) and/or single-crystal (SCX) solidification.
Hands-on foundry experience, working directly on the floor operating equipment alongside technicians and engineers (valued, but not required).
Direct experience with nickel superalloy or other high-temperature investment casting for aerospace or space applications.
Experience spanning multiple foundry functions, including patterns, shelling, casting, and post-processing.
Experience designing, building, or commissioning process equipment or custom hardware.
Experience working in an AS9100-compliant environment.
Prior work in a startup or rapid-iteration manufacturing environment with high ownership and ambiguity.

What We Offer

High ownership in solving some of the hardest problems in advanced manufacturing and industrial automation of the US’ most critical supply chains
Freedom from legacy foundry constraints – ownership and authority to question entrenched practices, pursue bold ideas, and rapidly innovate without barriers
Direct influence over equipment selection, process architecture, and long-term foundry strategy.
A small, elite, hands-on engineering team with deep technical autonomy.
Competitive compensation, meaningful equity, and the chance to work on hardware that advances humanity’s future.

Apply About employer

Report this job