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Engineer VI
General Atomics
Poway, CA
We have an exciting opportunity for a Thermal- and Fluid-Systems Analysis Engineer in the San Diego (Poway, CA) area. In this role, you will contribute directly to the design, analysis, and…
Added 1 min ago
10873 -Senior Applications Security Engineer
Hyundai Autoever America
Irvine, CA
The Senior Application Security Engineer plays a key role in strengthening application security across the software development lifecycle. This role sits within the Cyber Defense…
Added 1 min ago
Power System Controls Engineer – Data Centers
Jacobs
Irvine, CA
Jacobs’ Energy & Power business is seeking a Power System Controls Engineer to support conceptual planning, design, modeling, integration, and validation of Data Center controls ecosystem…
Added 1 min ago
Senior Mechatronics Engineer
J&J Family of Companies
Santa Clara, CA
We are a team of mechanical, electrical, mechatronics, robotic controls, software, and clinical engineers who are passionate about improving patient care. The team includes a wide range of…
Added 1 min ago
Staff Applied Security Engineer
ServiceNow, Inc.
Santa Clara, CA
It all started when engineer Fred Luddy wrote code that automated a tedious task for his coworker, Phyllis. She cried tears of joy. That moment inspired Fred to build a company that could…
Added 1 min ago
Staff Software Engineer, Reef Intent Engine
Google
San Jose, CA
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Added 2 mins ago
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Buildings Energy Engineer
Siemens
Los Angeles, CA
- $55,264 to $115,790 USD / year
The Associate Buildings Energy Engineer or Buildings Energy Engineer role involves working closely with our existing Siemens Customers to help improve their facility’s energy efficiency and…
Added 2 mins ago
EG
Senior (Project) Engineer
Eliassen Group
Carlsbad, CA
- $100 to $120 USD / hour
Our client seeks a Senior Engineer operating as a Project Engineer on a fast-paced, multidisciplinary development program. The role requires systems-level thinking, broad technical…
Added 5 mins ago
Mechanical Engineer
Actalent
Hauppauge, NY
An award-winning engineering services company in Hauppauge, NY is seeking an experienced Senior Mechanical Design Engineer to join its growing engineering team.This is an excellent…
Added 5 mins ago
X
Senior Full Stack Engineer
Xplor
Remote, United States
- $180,000 to $200,000 USD / year
We’re looking for a hands-on Senior Full Stack Engineer who enjoys turning what AI agents can do into software people rely on every day. You’ll work across the whole stack, from agent…
Added 5 mins ago
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Senior Site Reliability Engineer
Xplor
Remote, United States
- $150,000 to $200,000 USD / year
Xplor Technologies powers the experiences at the heart of everyday life. Through modern vertical software, embedded payments, and AI-powered capabilities, we help businesses in fitness,…
Added 5 mins ago
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Mechanical Application Engineer
Actalent
Dallas, TX
- $70,000 to $95,000 USD / year
Job Title: Mechanical Application EngineerJob DescriptionThe Mechanical Application Engineer plays a key role in the engineering, design, and support of packaged equipment solutions across…
Added 5 mins ago
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Head of AI Transformation, Engineering & SaaS Operations, MD
Charles River Systems Inc MA
United States
- $170,000 to $282,500 USD / year
Increase confidence in software releases through AI-assisted quality controls.
Added 6 mins ago
Expression of Interest for Engineering Graduate- LA Tech
Worley
Baton Rouge, LA · Baton Rouge
· Exposure to industry tools, systems, or software relevant to your discipline (e.g., design, analysis, project controls, data, or planning tools).
Added 6 mins ago
IG
Platform Security Engineer (AWS)
Insight Global
McLean, VA
- From $88 USD / hour
We need a hands-on DevSecOps/Cybersecurity Engineer who understands AWS, software engineering and automation, but has deeper expertise implementing security and compliance requirements like…
Added 6 mins ago
IG
Senior Controls Software Engineer
Insight Global
Dunwoody, GA
- From $80 USD / hour
Insight Global is seeking a Senior Controls Software Engineer to support a hyperscale data center program. This role will be based out of our corporate headquarters in Atlanta, GA in order…
Added 7 mins ago
Senior Automation Engineer, RME
Amazon.com Services LLC
Pooler, GA
As a Senior Automation Engineer, you will play a crucial role in maximizing equipment reliability and operational performance in our fulfillment centers by providing proactive controls…
Added 8 mins ago
Sr Engineer Instrumentation & Control
Zachry Group
Houston, TX
May supervise a few engineers or technicians on assigned work unless project requires a licensed Professional Engineer. May perform studies, preparation of specifications, evaluation of…
Added 9 mins ago
Graduate Electrical Engineer
Worley
Baton Rouge, LA
Exposure to industry tools, systems, or software relevant to your discipline (e.g., design, analysis, project controls, data, or planning tools).
Added 11 mins ago
BS
Industrial Hygiene Engineer
Brookhaven Science Associates, LLC
Upton, NY
- $101,600 to $125,000 USD / year
…personnel to help identify hazards and support appropriate exposure…
Added 12 mins ago
Senior AI Engineer, Release Engineering
Intercontinental Exchange Holdings, Inc.
Atlanta, GA
The Senior Engineer is a full-stack engineer with strong AI and large language model (LLM) expertise, embedded within the Release Engineering Development team. This team designs and…
Added 14 mins ago
Manufacturing Engineer
Exalta Group
Bethlehem, PA
The Manufacturing Engineer applies advanced engineering principles, technical expertise, independent judgment, and analytical problem-solving to design, develop, validate, and continuously…
Added 17 mins ago
Controls Engineer- ON SITE
Ebara Mixers Inc.
Adelanto, CA
…tested machine leaving the shop floor? We’re looking for a Controls Engineer who wants true end-to-end ownership of control systems: scoping and estimating the job, designing the system,…
Added 18 mins ago
Sr Business Integration Analyst
Connection
Merrimack, NH
…it takes is finding the right combination of tech hardware, software, cloud solutions, and support services. That’s what we do. We’re the IT Department’s IT…
Added 19 mins ago
ERS-NETA Electrical Testing Technician - Atlanta, GA
Vertiv
Atlanta, GA
Regularly required to stand, walk, use hands and fingers, handle or feel objects, tools or controls; reach with hands and arms; stoop, kneel, crouch, or crawl; talk, hear, and smell.

Exalta Group

Manufacturing Engineer

Bethlehem, PA, United States

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Job details

Education: Bachelor’s degree
Experience: Minimum of 7 years of related experience in Manufacturing Engineering in a machining production and design facility.
Posting language: English

Original job description

Position Summary:

The Manufacturing Engineer applies advanced engineering principles, technical expertise, independent judgment, and analytical problem-solving to design, develop, validate, and continuously improve manufacturing processes for precision medical-device components. The position independently evaluates manufacturing requirements, develops technical solutions, leads process improvement and validation activities, and provides engineering guidance supporting product quality, manufacturability, cost, and operational performance.

Essential Duties and Responsibilities:

Act as project manager and customer point of contact for projects and technical engineering information, ensuring customer satisfaction.
Develop and implement – PFP’s, PFMEA’s & Control plans as needed.
Perform reviews of customer orders and determine processing requirements to produce cost effective conforming components and assemblies.
Develop manufacturing processes and routers that are consistent with customer (Quality agreement) and BMI operating procedures and work instructions through analysis of application, research, design, modification, and testing of manufacturing methods and equipment.
Develop machine and secondary process validations and follow through to ensure completion of validations.
Develop testing protocols working with R&D and the engineering team.
Evaluate and improve manufacturing processes to support customer and BMI requirements by working closely with production; designing and conducting research; applying knowledge of product design, fabrication, assembly, tooling and materials.
Use lean tools and principles to reduce various forms of waste in manufacturing processes to reduce product cost and lead time, while maintaining or improving quality.
Develop prints, create BOMs and routings within the ERP system as needed.
Review prints for proper instrument function, manufacturability and inspection.
Participate to vendors’ evaluation and engineering management of them.
Assist ME’s, QE’s with a range of machine and process validation activities as needed (IQ,OQ,PQ).
Participate in design review with RD team and customers, validation process and continuous improvement activities.
Participate at vendors’ audits with quality, to insure all BMI requirements are fully understood and applied.
Manage the manufacturing processes for new orders from concept to production. Guarantor of processes within the company.
Create a part number data base to reflect whether product is manufactured in-house or outside.
Analyze manufacturing performance through time studies and other engineering methods and independently identify, develop, and implement continuous-improvement opportunities.
Partner with the programming department to develop/design custom tooling that would be required for machining, or purchase tooling as required.
Review subcontractor processes for efficiency and challenge the process when needed; participate in audits as needed.
Provide engineering analysis and technical input to support quoting, including evaluation of manufacturing methods, process requirements, tooling, equipment, and technical feasibility.
Process owner to improve Epicor utilization for the manufacturing engineers.
Assist with material review board when there is non-conformance product.
Identify and justify new equipment reflective of process improvements.
Complaint handling support.
Lead and support the CAPA and Complaint processes to ensure timely closure, for engineering, subcontracting or manufacturing subjects.
Facilitate team meetings to actively manage the planning process for new projects.
Serve as the engineering technical authority for manufacturing issues, independently analyzing complex production problems and developing appropriate engineering solutions.
Assist with leading and developing the engineering team.
All other duties as assigned.

Knowledge, Skills & Competencies:

Minimum of 7 years of related experience in Manufacturing Engineering in a machining production and design facility.
Proficient with project planning; ability to effectively manage multiple projects; proven experience in leading process improvement projects required.
Experience in medical device manufacturing environment preferred.
Strong experience with planning, developing and conducting tests to validate machine and secondary processes.
Thorough understanding of raw materials, manufacturing processes, and quality control practices.
Extensive knowledge of CNC machining, tooling, processes and machining capabilities.
Advanced knowledge and understanding of blueprints and GD&T.
Knowledge of Statistical Process Control (SPC) is a plus.
Proficient in machine shop math.
Experience in ISO 13485 /FDA 21 CFR820 preferred.
Prior experience with CAPAs and complaints.
Ability to understand the technical attributes of a wide range of precision, mechanical products.
Strong root cause analysis skills and ability to identify complex problems and review related information to develop and evaluate options and implement solutions.
Ability to communicate effectively in multi-discipline, cross cultural environment and levels of organization.
Ability to work in a team environment, as well as, autonomously.
Capable of handling stressful situations and manage conflict.
Ability to read and comprehend complex instructions.
Maintain sense of urgency and ability to prioritize work.
Proficient in SolidWorks.
Computer literate in various software applications (i.e. Microsoft Office).
Experience leading a team of engineers.
Strong understanding of Lean Manufacturing and or 6 Sigma.
Strong customer service and communication skills with both internal and external customers.

Work Environment:

The noise level in the work environment is usually moderate.
Work environment consists of time spent in both an office (50%) and manufacturing environment (50%).
Includes potential exposure to sounds and noise levels that can be distracting or uncomfortable.
Includes potential exposure to moving mechanical parts.
Includes potential exposure to coolants and oils.
Work environment is temperature controlled.

The work environment described here is representative of that which an employee encounters while performing the essential functions of this job. Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions.

Physical Job Requirements:

While performing the duties of this job the employee is regularly required to sit, stand or walk; use hands, handle, or feel objects, tools or controls; reach with hands and arms; talk and hear.
The employee must be able to lift and/or move up to 50 pounds.
Specific vision abilities required by this job include close vision, distance vision, peripheral vision, depth perception and the ability to adjust focus.
The employee must be able to sit or stand for up to 12 hours per day.
Ability to function in highly stressful situations.

The physical demands described here are representative of those that must be met by an employee to successfully perform the essential functions of this job. Reasonable accommodations may be made to enable individuals with disabilities to perform these essential functions.

Education, Certifications, and/or Licenses Requirements:

Bachelor's degree in Engineering or a closely related engineering discipline required

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