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Structural Engineer - Senior-Level
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+ This position will offer you the ability to directly apply your knowledge of materials, structural analysis, structural steel design, and reinforced concrete design. As a member of an…
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Operating Engineer
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Added 1 min ago
RM
Software Engineer, Senior
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- $110,000 to $150,000 USD / year
RMC is hiring a Senior Software Engineer to support our customer at Hill AFB in Ogden, Utah. This full-time, on-site position at Hill AFB, UT, is contingent upon contract award or position…
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Chef de Cuisine
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Cost every menu item, set target food cost by dish, and engineer the menu for profitability and guest appeal.
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Sr. Systems Integration Engineer – IVI, OTA & Diagnostics Software
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Working knowledge of software release management, version control, and CI/CD concepts
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Manufacturing Engineer
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B.S. degree from a four-year college or university in Engineering (Mechanical, Electrical, Industrial, etc.) or equivalent experience and demonstrated knowledge of:
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Automation Controls Engineer
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Silgan Plastics is seeking an experienced Controls Engineer to join our Manufacturing Engineering and Automation team. This role is responsible for the specification, design, programming,…
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Field Service/Start-Up Engineer - SPS
TOKYO ELECTRON AMERICA, INC.
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…and on-site services to customers. The Field Service/Start-Up Engineer II is expected to perform equipment installations, repairs, and maintenance in a professional, efficient, and timely…
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Senior Bridge Design Engineer
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Knowledge AASHTO and bridge analysis, design and detailing
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Senior Building Enclosure Leader - Aviation & Federal
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Burns & McDonnell's commissioning team is ranked #2 nationally by Consulting-Specifying Engineer magazine. We are also No. 7 on ENR's Top 500 Design Firms and No. 35 on its Top 400…
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Principal Consultant- Building Science
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Advanced knowledge of commercial and residential building envelope systems and their performance characteristics.
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Aircraft Structures Engineer (CLE)
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Prior knowledge of installations, modifications and structural configurations of aircraft components, fixtures, and associated equipment in accordance with blueprints, worksheets and…
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Optical Design Engineer
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We are seeking an Optical Design Engineer to lead both technical and business development for DLP Industrial markets at Texas Instruments. The role demands a rare blend of optical…
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Biomedical Engineer (Digital OR Clinical Specialist)
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Provide regular input for team calls/meetings by sharing best practices, technical knowledge, and workflow optimizations
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Engineer- Remote
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The Engineer will perform advanced engineering assignments associated with designing equipment and components for complicated excavations. They will perform these at a high level, needing…
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Staff Overhead Transmission Line Structural Engineer Job Details | Black & Veatch Family of Companies
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Software Engineer Senior Consultant I
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We are seeking an accomplished and highly motivated Software Engineer (Full Stack Developer) to join the Law & Regulations Technology team. This position is responsible for the design,…
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Sr Solution Consultant
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Field Engineer / Construction Surveyor
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Sr. Systems Engineer - Mainframe API Services
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The Principal Software Engineer is responsible for shaping the technical direction of our products and driving the overall engineering strategy for our flagship initiatives. The position…
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Principal Software Engineer (Engine)
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We are seeking a Principal Software Engineer to join our Research & Engineering team. You have the agency to deploy your technical firepower wherever it creates maximum leverage for our…

Exalta Group

Manufacturing Engineer

Kenosha, WI, United States

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Job details

Posting language: English

Original job description

Manufacturing Engineer Location: EXALTA Group – Kenosha Reports To: Engineering Manager

Position Summary:

The Manufacturing Engineer applies engineering principles, technical expertise, and independent judgment to develop, validate, optimize, and continuously improve manufacturing processes for precision medical device components. The position develops and supports manufacturing process development, technical problem-solving, and continuous improvement initiatives to support product quality, manufacturability, cost efficiency, and operational performance. This role serves as the primary technical owner of quoting activities for new and existing businesses, evaluating manufacturing feasibility, process requirements, and cost considerations. The Manufacturing Engineer collaborates with Operations, Quality, Programming, R&D, customers, and suppliers to develop and implement effective manufacturing solutions.

Essential Duties and Responsibilities:

The responsibilities outlined below represent the general scope of the Manufacturing Engineer position. Specific assignments and areas of technical focus may vary based on business needs, individual expertise, and operational priorities. Employees may be assigned primary responsibility for certain functions while supporting other engineering activities.

Lead technical quoting activities for new and existing business, including evaluating manufacturing feasibility, process requirements, tooling, equipment, and cost considerations using Epicor and Paperless Parts.
Serve as the primary technical point of contact for quoting activities and assigned engineering projects, coordinating with customers, suppliers, and internal stakeholders.
Lead manufacturing process development and validation activities, including process flows, risk assessments, PFMEAs, control plans, testing protocols, and IQ/OQ/PQ activities.
Develop, document, and maintain manufacturing processes, work instructions, bills of materials (BOMs), and ERP routings in accordance with customer requirements and EXALTA procedures.
Review customer specifications, engineering drawings, and orders to determine manufacturing requirements, product functionality, manufacturability, and inspection considerations.
Evaluate, develop, and optimize manufacturing methods, equipment, tooling, and processes to improve quality, efficiency, cost, and production performance.
Apply Lean Manufacturing principles and engineering analysis, including time studies, to identify waste, improve productivity, and reduce manufacturing costs and lead times.
Collaborate with Programming and Operations to develop custom tooling, evaluate machining requirements, and identify appropriate tooling and equipment solutions.
Provide technical oversight of subcontracted manufacturing processes and support supplier evaluations, process improvements, and audits in collaboration with Quality.
Lead engineering investigations and provide technical support for manufacturing nonconformances, material review board (MRB) activities, customer complaints, and corrective and preventive actions (CAPAs).
Serve as a technical resource for complex manufacturing issues, independently evaluating root causes and developing effective engineering solutions.
Identify, evaluate, and justify capital equipment investments and manufacturing improvements based on operational needs, technical feasibility, and cost considerations.
Lead cross-functional project planning and technical discussions to support new product introductions, process changes, and manufacturing improvements.
Drive improvements in Epicor utilization, manufacturing engineering workflows, and the accuracy and consistency of engineering data.
Provide technical guidance and support the development of engineering team members.
Perform other duties as assigned.

Knowledge, Skills & Competencies:

Strong knowledge of CNC machining, tooling, manufacturing processes, raw materials, and precision machining capabilities.
Advanced ability to interpret engineering drawings, blueprints, geometric dimensioning and tolerancing (GD&T), and technical specifications.
Demonstrated experience planning, developing, and executing process testing and validation activities for machining and secondary manufacturing processes.
Proficiency in SolidWorks and machine shop mathematics.
Strong analytical and problem-solving skills, including root cause analysis and experience implementing corrective and preventive actions (CAPAs).
Proficiency in project planning, prioritization, and managing multiple projects, including leading process improvement initiatives.
Strong understanding of Lean Manufacturing and/or Six Sigma methodologies.
Ability to work independently and collaboratively with cross-functional teams to resolve technical challenges and achieve project objectives.
Strong written and verbal communication skills, including the ability to effectively communicate technical information to internal and external stakeholders.
Ability to manage competing priorities, meet deadlines, and navigate challenging situations professionally.
Proficiency in Microsoft Office applications and other relevant business software.
Experience in medical device manufacturing and knowledge of ISO 13485 and FDA 21 CFR Part 820 requirements preferred.
Knowledge of Statistical Process Control (SPC) preferred

Education, Certifications, and/or Licenses Requirements:

Bachelor's degree preferred in Manufacturing Engineering, Mechanical Engineering, Industrial Engineering, Engineering Technology, or a closely related technical discipline.
Minimum of 5 years of relevant manufacturing engineering experience with a bachelor's degree, or 8 years of progressively responsible technical experience demonstrating engineering-level competencies in precision machining, manufacturing process development, and technical problem-solving in lieu of a degree.

Work Environment:

The noise level in the work environment is usually moderate.
Work environment consists of time spent in both an office (50%) and manufacturing environment (50%).
Includes potential exposure to sound and noise levels that can be distracting or uncomfortable.
Includes potential exposure to moving mechanical parts.
Includes potential exposure to coolants and oils.
Work environment is temperature controlled.

The work environment described here is representative of that which an employee encounters while performing the essential functions of this job. Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions.

Physical Job Requirements:

While performing the duties of this job the employee is regularly required to sit, stand or walk; use hands, handle, or feel objects, tools or controls; reach with hands and arms; talk and hear.
The employee must be able to lift and/or move up to 50 pounds.
Specific vision abilities required by this job include close vision, distance vision, peripheral vision, depth perception and the ability to adjust focus.
The employee must be able to sit or stand for up to 12 hours per day.
Ability to function in highly stressful situations.

The physical demands described here are representative of those that must be met by an employee to successfully perform the essential functions of this job. Reasonable accommodations may be made to enable individuals with disabilities to perform these essential functions.

Why Join EXALTA? At EXALTA, we partner with leading medical technology companies to bring life-changing products to market. You will play a key role in building a culture of continuous improvement, enabling scalable growth, and helping deliver our mission: Together, we make MedTech better. EXALTA is an Equal Opportunity Employer. We respect every employee as an individual, and we hire and promote based on qualifications, performance, and potential - without regard to race, religion, sex, sexual orientation, gender identity, national origin, age, disability, or veteran status.

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More about this job

Skills

Engineering principles
Manufacturing processes
Problem solving
Process improvement
ERP
Inspection
Lean manufacturing
Machining
Collaboration
Technical support
CNC machining
Read engineering drawings
Dassault Systemes SolidWorks
Root cause analysis
Prioritization
Work independently
Communication skills
Meet deadlines
Microsoft Office
Statistical process control
SPC
Mechanical engineering
Industrial engineering

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