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Testing Operator

  • North Billerica, MA, United States

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Job details

Posting language
English
Posted

Original job description

Testing Operator Responsibilities: -Read and comprehend, in English, the customer Drawings, Parts List, Wire List, Processes, Specifications, and assembly Routers for step-by-step instructions on how the cable assembly was built, in order to prepare for testing. -Testing: Conduct electrical and functional tests on cables and wire harness assemblies using automated and manual test equipment. -Testing for Continuity, Isolation, DWV, and IR using multi-point testing units. -Quality Control: Verify product integrity by identifying defects such as open circuits, short circuits, miswires, and continuity issues. -Troubleshooting: Collaborate with MRB team to diagnose and resolve faults, following technical schematics, wiring diagrams, and testing procedures. -Equipment Operation: Identify and open test programs on Nexeya MPT and MK Systems test machines and identify and build an inventory of test fixtures to be connected to the cable and harness assemblies. Connect test fixtures to equipment and run existing test programs. -Use continuity testers, Fluke meters, multimeters, hi-pot testers, TDR, ESS chambers, and other electrical test devices based on customer drawing requirements. -Ensure correct voltage is programmed prior to testing. -Documentation: Maintain accurate test reports, log results, and communicate findings to Supervisor. -Compliance: Ensure adherence to industry standards (e.g., IPC/WHMA-A-620) and customer requirements. -Collaboration: Work closely with Production, Sales and Engineering, and Quality Control personnel to enhance product quality. -Troubleshooting & Recommendations: Identify and report all test failures to MRB team, and collaborate with Sales, Engineers and -Production teams to implement corrective and preventive actions. -Compliance & Safety: Requires adherence to safety protocols when handling electrical testing equipment. Ensure the use of PPE when testing assemblies. Maintain a clean and organized testing area WORK EXPERIENCE REQUIREMENTS -Minimum 2 years experience in cable and wire harness testing and manufacturing. -Familiarity with electrical testing equipment and troubleshooting techniques. -Strong attention to detail and problem-solving skills. EDUCATION REQUIREMENTS -High school diploma or equivalent (technical certifications in testing or IPC standards are a plus). -J-STD Certification is required -IPC/WHMA-A-620 Certification is required REQUIRED SKILLS/WORKING CONDITIONS -This position is subject to the International Traffic in Arms Regulations (ITAR). ITAR defines a U.S. person as a U.S. Citizen, U.S. Permanent Resident (i.e. \'Green Card Holder\'), Political Asylee, or Refugee. -Must be fluent in reading, writing and speaking/understanding English. -Must be able to pass Visual Acuity requirements (color, depth perception and field of vision). -Must be able to work under a microscope for inspection purposes. -Must be able to pass Manual Dexterity requirements (handling small parts effectively) -Must be able to use and understand how to read measuring devices. -Strong understanding of IPC/WHMA-A-620 and J-STD standards for wire harness assembly. -Must possess sufficient hand and upper body strength and gross motor skills to route cable bundles of various sizes, lengths and weights -Must be able to demonstrate Technical Literacy (ability to read and accurately interpret wiring diagrams, electrical schematics, Parts Lists and blueprints). The Testing Operator will play a key role to ensure that cable and harness assemblies meet quality standards, industry regulations, customer specifications, IPC-620, J-STD and Cristek Best Practices. This role will report to the Quality Manager.This role is responsible for testing, and ensuring the quality and functionality of electrical cable and wire harness assemblies used in the aerospace industry.

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Skills

  • Troubleshooting
  • Attention to detail
  • Problem solving
  • J
  • Inspection
  • Electrical wiring diagrams

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