Senior Project Engineer

SUMMARY

The Manufacturing Engineer works closely with the Plant Manager and Technical Services team to maximize efficiencies of plant operations while optimizing plant run time. This role is responsible for applying knowledge of engineering theory, manufacturing methods and problem-solving techniques to improve operating equipment performance and related processes. The successful candidate will work in conjunction with production, maintenance, quality and engineering departments to improve safety, quality, productivity, and reduce costs.

The responsibilities of the Manufacturing Project Engineer is to provide engineering expertise in manufacturing / facility improvements, Drive capital improvements, lead the maintenance department with daily responsibilities, monthly PM’s and projects completion, strategic support team partner to plant manager and executive team. Provide guidance and training to shop floor team members as needed and handle all aspects of outsourced work to ensure cost are aligned with budget and work is performed accurately and on time.

RESPONSIBILITIES

• Assist in Driving Safety improvements to decrease ergonomic and other risk areas.
• Develop and implement optimal, cost-effective manufacturing processes and methods in accordance with product specifications and quality standards
• Effectively support the manufacturing process, manufacturing equipment and new product introduction for both plants: This includes the conception and development of solutions for daily interruptions, continuous process improvement and the coordination with cross functional teams for the implementation of equipment and procedures to maximize production performance.
• Lead the maintenance department and all maintenance team members
• Provide technical / engineering support for both plant production by responding to line disruptions and issues.
• Improve manufacturing efficiently by analyzing and planning workflow, space requirements and equipment layouts.
• Ability to manage multi-level projects from start to finish
• Lead the maintenance department and all maintenance team members
• Ability to manage a project from start to finish
• Ability to develop and maintain quality programs and GD&T expectations
• Manage machine tooling and deal with external vendors regarding tooling maintenance, replacement, and improvement
• Conduct site visits of external vendors and contractors
• Identify cost savings opportunities and collaborate with suppliers and vendors to lower material costs via engineering solutions
• Recommend and Implement improvements to production processes, methods and controls
• Creation and maintenance of SOPs and work instructions
• Finance skills pertaining to ROI calculation, comparing product proposals for machines and equipment including financial analysis and design comparison.
• Maintain all part drawings including all revisions, materials, processes, and part numbers.
• Participate in product line simplification and ongoing management.

SUPERVISORY RESPONSIBILITIES

Ability to lead teams on projects, manufacturing improvements and training.

EDUCATION and/or EXPERIENCE

• Bachelor’s degree in Mechanical, Electrical or Manufacturing Engineering or equivalent technical education
• 7-10 years of experience in a manufacturing environment
• Demonstrated success working in and/or leading cross functional teams including project management
• Proven track record of driving significant efficiency improvements and cost reduction efforts
• Passionate about continuous improvement and teamwork
• Well organized self-starter skilled in time management
• Ability to interpret electrical, mechanical and hydraulic schematics
• Ability to utilize CAD to update plant floor layouts and review tooling/part drawings

Preferred:

• Experience in injection molding or plastic processing, such as industrial packaging, material handling, plastic containers, pallets or packaging-centric

SKILLS & KNOWLEDGE:

• Proficient in Microsoft Word, Excel and Outlook
• Excellent oral and written communication skills
• Strong interpersonal skills with the ability to deal with opposing opinions and capable of leading team towards best outcome
• Proficient in computer aided design (CAD)
• Ability to do two mathematical operations to arrive at the solution.
• Thorough knowledge of problem-solving techniques, brainstorming, kaizen events, value stream mapping, focusing on win-win solutions
• Creative problem solver with high degree of analytical skills
• Project management skills with the ability to meet deadlines and stay on budget
• Ability to develop project charters along with timing and cost for capital projects
• Ability to support the Quality department in Root Cause Analysis and corrective actions
• Product knowledge regarding specifications and quality requirements