Jobs in the United States

25+ jobs

Save this search

Added just now
Vice President of Technology
WorldVia
Remote, United States
…planning, coding, testing, code review, and deployment under engineer…
Added just now
Principal Design Engineer
Astera Labs
San Jose, CA · CA
We are looking for Principal Design Engineers with experience developing micro-architecture and implementation of the front-end circuit design, including RTL, synthesis, IP integration, and…
Added 1 min ago
Senior Quality Engineer
Electrolux Group
Springfield, TN
The Senior Quality Engineer is a senior individual contributor responsible for leading enterprise-wide problem-solving, root cause analysis, and quality improvement initiatives across the…
Added 1 min ago
Senior Quality Engineer
Electrolux Group
Springfield, TN
The Senior Quality Engineer is a senior individual contributor responsible for leading enterprise-wide problem-solving, root cause analysis, and quality improvement initiatives across the…
Added 1 min ago
Senior Quality Engineer
Electrolux Group
Kinston, NC
The Senior Quality Engineer is a senior individual contributor responsible for leading enterprise-wide problem-solving, root cause analysis, and quality improvement initiatives across the…
Added 1 min ago
Software Engineer - AI Tooling
IMC
United States
We are seeking a Software Engineer based in Chicago to build the software behind IMC’s AI-powered engineering workflows. Your work will span agent harnesses, developer workspaces, context…
Added 2 mins ago
SE
EHS Engineer
Sumitomo Electric Semiconductor Materials, Inc.
Hillsboro, OR
- $115,000 USD / year
The Environmental Health & Safety (EHS) Engineer is responsible for supporting and promoting a safe, healthy, and environmentally compliant workplace. This position assists with the…
Added 3 mins ago
Senior Structural Project Engineer
Passero Associates
St. Augustine, FL
…career opportunity for an experienced Senior Structural Project Engineer to join our Structural Department and work alongside a team of talented and outstanding professionals. This position…
Added 3 mins ago
FT
IT Subject Matter Expert (SME)
Fusion Technology
Washington, DC
- $132,000 to $142,000 USD / year
…Information Services Division's Headquarters. Founded in 2007 by an Engineer-by-trade, Fusion Technology dedicates our valuable resources to providing comprehensive IT services and…
Added 3 mins ago
FT
Data Analyst
Fusion Technology
Washington, DC
- $85,000 to $90,000 USD / year
…Information Services Division's Headquarters. Founded in 2007 by an Engineer-by-trade, Fusion Technology dedicates our valuable resources to providing comprehensive IT services and…
Added 3 mins ago
Health, Safety, Environ & Energy Engineer
Akwel Cadillac USA Inc
Cadillac, MI
The Health & Safety Engineer verifies compliance with Occupational Health and Safety (security of People, security of facilities), Environment and Energy regulations, promotes and verify…
Added 4 mins ago
Project Engineer
MBI - Malibu Boats, Inc
Lenoir City, TN
The Project Engineer is responsible for creating, maintaining, revising, and managing production and prototype harness CAD drawings and associated engineering documentation to support…
Added 5 mins ago
Senior Technical Services Engineer
EnsoData
Remote, United States
EnsoData is seeking a Senior Technical Services Engineer (Healthcare and/or Software as a Medical Device - SaMD) to contribute to our customer-facing technical services team, ensuring the…
Added 6 mins ago
Vice President – Full Java Stack Engineer
ewminds consulting Services
New York, NY
The Vice President, Project Manager is responsible for leading client onboarding, platform implementation, and strategic enhancement initiatives for BNY Archer Managed Account Services…
Added 6 mins ago
Technical Project Manager
LEIDOS, INC.
Washington, DC
…technical leads, Scrum Masters, Product Owners, and Release Train Engineer (RTE), this role provides the project management discipline necessary to keep engineering teams and customer…
Added 6 mins ago
Senior Process Engineer
Dynetics Tech Sol, Inc
Huntsville, AL
We are seeking a motivated, hands-on Senior Process Engineer to play a key role in the development, implementation, and ramp-up of a new, state-of-the-art electronics manufacturing…
Added 6 mins ago
Process Engineer
Dynetics Tech Sol, Inc
Huntsville, AL
We are seeking a motivated, hands-on Process Engineer to support in the development, implementation, and ramp-up of a new, state-of-the-art electronics manufacturing facility. This position…
Added 6 mins ago
Senior DevSecOps Engineer
LEIDOS, INC.
Gaithersburg, MD · Eagan, MN · Egg Harbor Township, NJ
Leidos is seeking a Senior DevSecOps Engineer to join the Air Traffic Business Area within the Homeland Sector, supporting the development of the Leidos Common Automation Platform (L-CAP).…
Added 6 mins ago
DevSecOps Engineer
LEIDOS, INC.
Remote, United States
Leidos is seeking an embedded DevSecOps Engineer within a DevSecOps environment, responsible for proactively identifying, assessing, and remediating application security risks across the…
Added 6 mins ago
SkillBridge - Principal or Sr. Principal Electronics Engineer
Northrop Grumman
Oklahoma City, OK
…retrofit avionics equipment and components. As a senior level engineer supporting Avionics, you are also responsible for the implementation of identified solutions, internal…
Added 7 mins ago
Senior Structural Project Engineer
Passero Associates
St. Augustine, FL
…career opportunity for an experienced Senior Structural Project Engineer to join our Structural Department and work alongside a team of talented and outstanding professionals. This position…
Added 8 mins ago
Principle Coatings Engineer (Onsite)
RTX
United States
…new/repair technology development, cost reduction, etc. where the engineer will understand customer requirements and execute development programs to meet and exceed business…
Added 8 mins ago
Manufacturing Engineer
RTX
United States
The Manufacturing Automation Engineer will lead the implementation and optimization of robotic welding and automation within commercial heat exchanger manufacturing, including process…
Added 9 mins ago
Senior Manufacturing Engineer – CNC Metrology & Probing Integration
GE Vernova
Greenville, SC
We are seeking a hands-on, experienced CNC Metrology & Probing Integration Specialist to lead the development, implementation, validation, standardization, and sustainment of on-machine…
Added 10 mins ago
LG
Network Engineer II
LinTech Global
Fort Belvoir, VA
- $80,000 to $90,000 USD / year
The Network Engineer II participates in the design, implementation, and day-to-day administration of ATAMMC network infrastructure and participates in the On-Call/Call-Back rotation for…

Balchem

Senior Process Engineer

Faribault, MN, United States

$120,000 to $145,000 USD / year

Apply About employer

Applications open in a new tab.

Job details

Pay: $120,000 to $145,000 USD / year
Posting language: English
Posted: Oct 12, 2026

Original job description

Senior Process Engineer

Department: Food Ingredients

Location: Faribault, MN

Start Your Application (https://apply.hrmdirect.com/resumedirect/ApplyOnline/Apply.aspx?req_id=3838118&source=3838118-CJB-0)

COMPANY OVERVIEW:

Balchem is committed to making the world a healthier place by delivering trusted, innovative, and science-based solutions for the health and nutritional needs of the world. Balchem employs approximately 1,400 employees worldwide who provide the service, quality, and technology that enables our customers to win with their customers. We have built a reputation for delivering results to all of our stakeholders. Founded in 1967, Balchem, a Maryland corporation, became a publicly-traded company in 1970 and is listed on Nasdaq under the symbol -BCPC.- Our corporate headquarters is located in Montvale, New Jersey, and we have a broad network of sales offices, manufacturing sites, and R&D centers, primarily located in the U.S. and Europe. The Company consists of three business segments: Human Nutrition and Health, Animal Nutrition and Health, and Specialty Products.

POSITION SUMMARY:

The Senior Process Engineer, Extrusion Technology is a senior-level individual contributor within the Human Nutrition & Health R&D Process Technology organization. The Process Technology team serves as the technical bridge between Product Development and Manufacturing, helping translate product concepts into scalable, robust, and economically viable manufacturing processes while maintaining product integrity.

This role brings deep expertise in extrusion technology to process development, scale-up, commercialization, technology transfer, manufacturing implementation, and lifecycle optimization. The position works closely with Product Development, Manufacturing, Engineering, Quality, Supply Chain, EHS, and Commercial teams, as applicable, to reduce technical risk, establish scalable operating conditions, and support sustainable commercial processes. While primarily focused on HNH and extrusion technology, the role may contribute to adjacent processing technologies and other Process Technology needs across Balchem where its expertise is applicable.

ESSENTIAL FUNCTIONS:

Innovation Scale-Up and Manufacturability

Lead safe and compliant process development activities aligned with quality, food safety, environmental, and regulatory requirements.
Partner with Product Development to evaluate manufacturability, identify process risks, and develop scalable manufacturing solutions while preserving the intended product design, functionality, and performance
Design, execute, and analyze laboratory, pilot, and commercial-scale trials to de-risk scale-up, establish process capability, and support commercialization decisions.
Establish process requirements, operating conditions, and technical success criteria to guide scale-up and commercialization decisions.

Commercialization and Technology Transfer

Lead or support commercialization, process qualification, and technology transfer activities for new products and process changes.
Translate development knowledge into manufacturing requirements, process controls, operating windows, and specifications
Assess manufacturing readiness, resolve technical gaps, and support startup and initial production activities.
Ensure effective transfer of technical knowledge, process risks, and operating guidance to manufacturing teams.
Develop or support qualification plans, acceptance criteria, technical protocols, and final reports that document process readiness, results, and residual risk.

Extrusion Technology Expertise

Serve as a technical subject matter expert for extrusion technologies, particularly twin-screw extrusion.
Apply extrusion expertise to process development, scale-up, equipment evaluation, manufacturing support, and commercialization.
Develop and optimize process parameters, equipment configurations, control strategies, and operating windows.
Lead complex technical investigations involving extrusion equipment, raw materials, process performance, and product quality.
Contribute to capability development through standards, training, best practices, and evaluation of emerging technologies.

Manufacturing Support and Process Optimization

Partner with Manufacturing to improve process safety, quality, reliability, efficiency, and capacity utilization.
Lead or support technical investigations and root-cause analysis, and partner with Manufacturing and other accountable functions to define and implement corrective actions and process improvements
Analyze process data to identify variation, process limitations, and improvement opportunities.
Support lifecycle activities including process optimization, raw material qualification, change management, and cost improvement initiatives.

Broader Process Technology Contribution

Contribute engineering expertise to projects involving adjacent technologies, including spray drying, agglomeration, encapsulation, blending, drying, material handling, and powder processing.
Support cross-functional projects requiring integrated process solutions across multiple technologies.
Share technical knowledge, engineering methods, and lessons learned to strengthen overall Process Technology capabilities.

Engineering and Cross-Functional Collaboration

Collaborate with Engineering on equipment selection, process design, capital projects, commissioning, and startup activities.
Partner with Quality, Regulatory, Supply Chain, Manufacturing, EHS, and Commercial teams to ensure successful commercialization and process implementation.
Provide technical input for equipment specifications, manufacturing requirements, and investment decisions.
Clearly communicate technical risks, recommendations, and decisions to both technical and nontechnical stakeholders.

Technical Leadership and Documentation

Manage assigned technical projects and balance priorities across development, commercialization, and manufacturing support activities.
Apply sound experimental design, statistical analysis, and engineering judgment to support decision making.
Develop and maintain technical reports, specifications, SOPs, process documentation, and best practices.
Present technical findings, mentor team members, and contribute to organizational capability development.
Perform other duties as assigned.

REQUIREMENTS:

Bachelor's degree in Chemical Engineering, Food Engineering, Mechanical Engineering, Food Science, or related technical field required; advanced degree preferred.
Candidates with a non-engineering technical degree must demonstrate substantial applied process engineering and commercial scale-up experience.
Minimum seven years of relevant experience in process engineering, process development, or extrusion technology, including demonstrated experience scaling and transferring products or processes from laboratory or pilot environments into commercial manufacturing.
Demonstrated expertise in extrusion, preferably with twin-screw extrusion, and the relationship between materials, formulation, equipment, process conditions, and product performance.
Strong understanding of process engineering fundamentals including heat transfer, mass transfer, fluid flow, drying, rheology, material handling, and process control.
Experience designing trials, analyzing data, establishing process parameters, and troubleshooting manufacturing processes.
Working knowledge of one or more adjacent processing technologies, such as spray drying, agglomeration, encapsulation, powder processing, blending, or material handling, preferred.
Knowledge of GMP, HACCP, food safety, quality systems, regulatory requirements, and change management processes.
Strong technical communication, presentation, leadership, and project management skills with the ability to influence across functions.
Ability to manage multiple priorities and travel as required to support pilot trials, manufacturing activities, and commercialization efforts.

#IND123

The expected salary range for this position is $120,000 - $145,000 a year.

Start Your Application (https://apply.hrmdirect.com/resumedirect/ApplyOnline/Apply.aspx?req_id=3838118&source=3838118-CJB-0)

Apply About employer

Report this job