Technician III - Development Technician

Job Description Build the Future of Aerospace Excellence.

At BAE Systems Aerospace and Mission Systems (AMS), we don’t just build technology; we engineer the critical systems that protect our world and expand our reach into the stars. As a global leader in defense and aerospace, BAE Systems AMS is at the forefront of innovation, delivering high-stakes solutions where failure is not an option.

We are seeking a Development Technician III who thrives at the intersection of precision and performance. In this role, you won’t just be following a manual - you will be the bridge between engineering design and flight-ready reality. From leading box-level integration and conducting rigorous TVAC and vibration testing to fabricating flight hardware to the highest aerospace standards, your expertise will ensure that our most complex systems survive the harshest environments known to man. If you are a steward of quality and a technical expert, come help us define the next generation of aerospace capability.

The Engineering, Science and Analysis (ESA) Strategic Capabilities Unit comprises the technical talent and organizational leadership that enables the successful delivery of high-impact discriminating technologies for our customers’ missions. Our collaborative, cross-functional teams are committed to innovation, integrity, continual learning and strong execution.

What You’ll Do:

• Integration & Testing:
• Lead box-level integration, PWA testing, and ESTE/GSE certifications.
• Conduct environmental testing, including vibration, thermal, and TVAC.
• Perform power-on checks, operational systems validation, post-delivery activities, and complex rack configuration changes.
• Execute detailed test procedures and component-level troubleshooting.
• Act as a test conductor using software scripts to command hardware and monitor telemetry.
• Utilize DMMs and Cirris testers for cable assembly continuity and verification.
• Assembly & Quality:
• Fabricate and rework flight/EDU hardware (PWAs, cables, chassis, and rack assemblies) per IPC/WHMA-A-610/620 Space Addendums and J-STD-001.
• Interpret complex electrical schematics, wire lists, and engineering drawings; document "red line" changes accurately.
• Ensure strict adherence to ESD, safety, tool control, and FOD (Foreign Object Debris) protocols.
• Project Support:
• Measure and record test data, identifying and reporting out-of-tolerance conditions.
• Manage assignments with high efficiency, balancing cost, schedule, and hardware manufacturability.
• Generate detailed daily/weekly status updates regarding accomplishments, roadblocks, and completion timelines.
• Perform installation and troubleshooting of test cables with minimum supervision.
• Maintain a regular and predictable work schedule.
• Establish and maintain effective working relationships within the department, the Strategic Business Units, Strategic Capabilities Units and the Company. Interact appropriately with others in order to maintain a positive and productive work environment.
• Perform other duties as necessary.

On-Site Work Environment: This position requires regular in-person engagement by working on-site five days each normally scheduled week in the primary work location. Travel and local commute between company campuses and other possible non-company locations may be required.

Working Conditions:

• Work is performed in an office environment, laboratory, cleanroom, or production floor.

Required Education, Experience, & Skills

• High School diploma or equivalent plus 2 years or more related experience.
• Each higher-level related degree, i.e., Bachelor’s or Master’s, may substitute for two years of related experience. Degree must be from a university, college, or school which is accredited by an agency recognized by the US Secretary of Education, US Department of Education.
• Expert proficiency with DMMs, digital oscilloscopes, function generators, and programmable power supplies.
• Solid theoretical understanding of analog, digital, power, and FPGA electronics.
• Proficiency in fabricating and reworking hardware (cables, chassis, 19” racks, test aids) in production or development settings.
• Proficiency in Microsoft 365 (Teams, Word, Excel, Outlook).
• Experience with flight hardware handling and aerospace assembly standards.
• Exceptional communication skills for interaction with all levels of program personnel and management.
• Ability to work in a variety of environments, including laboratories, cleanrooms, and production floors.

Pay Information Full-Time Salary Range: $57319 - $91710

Please note: This range is based on our market pay structures. However, individual salaries are determined by a variety of factors including, but not limited to: business considerations, local market conditions, and internal equity, as well as candidate qualifications, such as skills, education, and experience.

Employee Benefits: At BAE Systems, we support our employees in all aspects of their life, including their health and financial well-being. Regular employees scheduled to work 20+ hours per week are offered: health, dental, and vision insurance; health savings accounts; a 401(k) savings plan; disability coverage; and life and accident insurance. We also have an employee assistance program, a legal plan, and other perks including discounts on things like home, auto, and pet insurance. Our leave programs include paid time off, paid holidays, as well as other types of leave, including paid parental, military, bereavement, and any applicable federal and state sick leave. Employees may participate in the company recognition program to receive monetary or non-monetary recognition awards. Other incentives may be available based on position level and/or job specifics. About BAE Systems, Inc.BAE Systems, Inc. is a defense, aerospace, and security company headquartered in Falls Church, Virginia, with more than 40,000 employees worldwide. We serve, supply, and protect those who protect us. As one of the most geographically diverse international defense companies, we deliver a full range of products and services spanning air, land, maritime, space, and cyber, including advanced electronics, intelligence solutions, and dedicated customer support.

Our culture is performance-driven and values-led, built on curiosity, creativity, and collaboration. Purpose isn't a tagline here. It's what drives us. We're developing breakthrough technologies that defend national security and make a lasting impact on our communities and our planet. When you join BAE Systems, you're not just building a career. You're contributing to a mission that truly matters.

This position will be posted for at least 5 calendar days. The posting will remain active until the position is filled, or a qualified pool of candidates is identified.