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BAE Systems

Senior Process Engineer

Nashua, NH, United States

Pay Information Full-Time Salary Range: $97008 - $164914

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Job details

Pay: Pay Information Full-Time Salary Range: $97008 - $164914
Experience: At least 3 years of process engineering or equivalent experience.
Posting language: English
Posted: Oct 30, 2026

Original job description

Job Description See what you’re missing. Our employees work on the world’s most advanced electronics – from detecting threats for F-35 pilots to illuminating the night for soldiers. Spanning air, land, sea, and space, we are developing the technology of tomorrow, delivered today. Drawing strength from our differences, we’re innovating for the future. And you can, too. Our flexible work environment provides you a chance to change the world without giving up your personal life. We put our customers first – exemplified by our mission: “We Protect Those Who Protect Us®.” Sound like a team you want to be a part of? Come build your career with BAE Systems. Position is first shift--flexible to 4/10(Monday-Thursday) Typical hours are 6am-4pm

In Countermeasure & Electromagnetic Attack Solutions, we provide next-generation threat detection and countermeasure solutions to provide unparalleled electronic warfare capabilities to enhance mission survivability.

BAE Systems is looking for a Senior Process Engineer on the Advanced Compact EW Solutions (ACES) operations test and manufacturing team. This position will support multiple factories in Nashua but concentrate on the OPTIMA Factory.

The Position will include the following duties:

Designs, develops, maintains and improves manufacturing processes and procedures while supporting or leading production layouts for assemblies, equipment installation, and applicable material handling.
Designs, specifies and acquires fixtures, tools and equipment required to support manufacturing.
Partners with program and operations teams to document and disposition Non-Conformances while driving systemic manufacturing defects to root cause and implement corrective actions.
Partners with program teams to ensure designs are producible and maintainable. Actively supports or completes PPV/FAI.
Drives manufacturing process improvements, production problem resolutions, and integrating solutions into a lean manufacturing environment.
Collaborates with other functions such as supply chain, quality engineering and program engineering teams. Works closely with Test Engineering to assist with test debug and associated rework as applicable.
Works with program and new product development to transition new assemblies to production.
Provides mentorship to other process engineers, test engineers and methods writers within the factory.

The individual will work in both office spaces and production environment supporting the factory full time onsite.

Because of the need for consistent, in-person collaboration and/or the requirement to perform all work onsite due to the nature of this role, it will be performed full-time on site. This means work will be conducted on location at a BAE Systems facility 100% of the time. Required Education, Experience, & Skills

Bachelor’s degree in an Engineering Discipline
At least 3 years of process engineering or equivalent experience.
Experience in Manufacturing and final assembly build processing
Experience with engineering material design and transition to production.
Must currently possess a secret clearance.

Preferred Education, Experience, & Skills

Strong MES Paperless (BAE) Systems proficiency preferred.
Strong experience with AS9100(ISO 9000), AS9145(APQP) or equivalent quality standards preferred
Strong leadership, people skills, judgement and problem-solving capabilities.
Solid communication, teamwork and integration know-how will be required to work effectively across functions at multiple levels.
Exhibit sound judgment, initiative, and self-motivation and be able to complete complex tasks with minimal guidance.
Must be hands on and prepared to roll up your sleeves and work closely with assemblers, inspectors, test technicians, and peer design, manufacturing, or test engineers to work complex issues to closure.
Lean, SPC, 6 Sigma experience preferred. Should be able to conduct root cause investigation using applicable quality tools.
Confident with office applications and data analysis using excel, Minitab, or equivalent.
Manage time effectively while dealing with a variety of issues in a dynamic environment

Pay Information Full-Time Salary Range: $97008 - $164914

Please note: This range is based on our market pay structures. However, individual salaries are determined by a variety of factors including, but not limited to: business considerations, local market conditions, and internal equity, as well as candidate qualifications, such as skills, education, and experience.

Employee Benefits: At BAE Systems, we support our employees in all aspects of their life, including their health and financial well-being. Regular employees scheduled to work 20+ hours per week are offered: health, dental, and vision insurance; health savings accounts; a 401(k) savings plan; disability coverage; and life and accident insurance. We also have an employee assistance program, a legal plan, and other perks including discounts on things like home, auto, and pet insurance. Our leave programs include paid time off, paid holidays, as well as other types of leave, including paid parental, military, bereavement, and any applicable federal and state sick leave. Employees may participate in the company recognition program to receive monetary or non-monetary recognition awards. Other incentives may be available based on position level and/or job specifics. About BAE Systems, Inc.BAE Systems, Inc. is a defense, aerospace, and security company headquartered in Falls Church, Virginia, with more than 40,000 employees worldwide. We serve, supply, and protect those who protect us. As one of the most geographically diverse international defense companies, we deliver a full range of products and services spanning air, land, maritime, space, and cyber, including advanced electronics, intelligence solutions, and dedicated customer support.

Our culture is performance-driven and values-led, built on curiosity, creativity, and collaboration. Purpose isn't a tagline here. It's what drives us. We're developing breakthrough technologies that defend national security and make a lasting impact on our communities and our planet. When you join BAE Systems, you're not just building a career. You're contributing to a mission that truly matters.

This position will be posted for at least 5 calendar days. The posting will remain active until the position is filled, or a qualified pool of candidates is identified.

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More about this job

Skills

ACES
Manufacturing processes
Material handling
Lean manufacturing
Supply chain management
Collaboration
Process engineering
Assembly
MES
Leadership
Problem solving
Communication skills
Teamwork
SPC
Data analysis
Minitab
Manage time

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