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BAE Systems

Principal Mechanical HW Engineer

Huntsville, AL, United States

Pay Information Full-Time Salary Range: $107359 - $182510

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Job details

Pay: Pay Information Full-Time Salary Range: $107359 - $182510
Experience: Bachelor’s degree in Mechanical Engineering with 6+ year’s experience
Posting language: English
Posted: Nov 9, 2026

Original job description

Job Description Looking for an exciting career that utilizes your boundless creativity, technical innovation, and leadership skills? “We Protect Those Who Protect Us®” is our mission, and we’re looking for engineers who share our passion in developing first-of-its-kind technologies and equipment to protect our warfighters on all fronts. From our state-of-the-art facility in Huntsville, AL, our Electronic Solutions Hardware Engineering organization welcomes an energetic and motivated Principal Mechanical Engineer.

This role is an ideal position for a proven leader with diverse technical capabilities that has demonstrated “hands-on” mechanical engineering expertise. The selected individual will contribute to the design, development, integration/test, and production of complex systems for military applications. They will work with a multi-discipline team to develop complex products based on IR, RF, and laser technologies. The individual must be a self-starter with development experience working with integrated military electronic hardware and supporting test equipment.

From around the globe, our employees work on the world’s most advanced systems – from detecting threats for F-35 pilots to illuminating the night for soldiers. Spanning air, land, sea, and space, we are developing the technology of tomorrow, delivered today. Drawing strength from our diversity, we’re innovating for the future. And you can, too. Our engineers are the staple of our company and we’re more than 5,000 strong. With our robust offering of educational and career development opportunities, your chances to grow are limitless. Our work culture provides you a chance to change the world without giving up your personal life. Sound like a team you want to be a part of? Come build your career with BAE Systems.

At BAE Systems, our engineers interact with colleagues and peers of various disciplines and backgrounds to arrive at innovative solutions to problems. We encourage collaboration and foster an environment of knowledge sharing and continuous learning. Take the first step towards achieving your career goals with us and apply today!

Typical duties assigned to this position:

Lead mechanical engineering design, development, integration/test, and production of complex and dynamic military systems
Generate 3D solid models, drawings, and documentation utilizing GD&T principles
Perform tolerance analyses to assure fit & function
Perform thermal, structural/stress, and modal/vibration analyses
Assess designs against environmental requirements
Develop prototypes and conduct test and verification efforts
Support resolution of technical issues discovered during manufacture and test of deliverable hardware
Evaluate and troubleshoot mechanical faults and issues, assessing test failures for root cause, identifying disposition/corrective actions
Design test equipment to ensure the performance and integrity of manufactured products
Participate in requirements development, performing technical trade studies, and evaluating technology insertion/upgrades
Develop and execute test plans, which includes the integration of test solutions, and provide detailed reports on test results

Required Education, Experience, & Skills

Bachelor’s degree in Mechanical Engineering with 6+ year’s experience
Working knowledge of heat transfer principles, strength of materials, materials selection, design for vibration environments
Experience in product design and development and related processes
Experience with mechanical engineering development software tools
Experience in leadership of small design teams
Strong written and verbal communication skills including development of engineering documentation and presentations
Eligible to obtain a DOD Security Clearance

Preferred Education, Experience, & Skills

Knowledge/experience with opto-mechanical designs & developments
Knowledge/experience with missile seeker development
Experience with lasers, optics, and/or related IR technologies
Knowledge of MIL specs & standards, industry standards including ASTM, SAE, DO
Experience with the design and manufacture of electronic circuit card assemblies
ANSYS Workbench/Mechanical, PTC Creo, MATLAB/Simulink, Siemens NX, ANSYS Icepak experience
Knowledge of design for manufacturing (DFM) principles
Prior use of Geometric Dimensioning & Tolerancing practices
Active DoD security clearance

Pay Information Full-Time Salary Range: $107359 - $182510

Please note: This range is based on our market pay structures. However, individual salaries are determined by a variety of factors including, but not limited to: business considerations, local market conditions, and internal equity, as well as candidate qualifications, such as skills, education, and experience.

Employee Benefits: At BAE Systems, we support our employees in all aspects of their life, including their health and financial well-being. Regular employees scheduled to work 20+ hours per week are offered: health, dental, and vision insurance; health savings accounts; a 401(k) savings plan; disability coverage; and life and accident insurance. We also have an employee assistance program, a legal plan, and other perks including discounts on things like home, auto, and pet insurance. Our leave programs include paid time off, paid holidays, as well as other types of leave, including paid parental, military, bereavement, and any applicable federal and state sick leave. Employees may participate in the company recognition program to receive monetary or non-monetary recognition awards. Other incentives may be available based on position level and/or job specifics. About BAE Systems, Inc.BAE Systems, Inc. is a defense, aerospace, and security company headquartered in Falls Church, Virginia, with more than 40,000 employees worldwide. We serve, supply, and protect those who protect us. As one of the most geographically diverse international defense companies, we deliver a full range of products and services spanning air, land, maritime, space, and cyber, including advanced electronics, intelligence solutions, and dedicated customer support.

Our culture is performance-driven and values-led, built on curiosity, creativity, and collaboration. Purpose isn't a tagline here. It's what drives us. We're developing breakthrough technologies that defend national security and make a lasting impact on our communities and our planet. When you join BAE Systems, you're not just building a career. You're contributing to a mission that truly matters.

This position will be posted for at least 5 calendar days. The posting will remain active until the position is filled, or a qualified pool of candidates is identified.

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