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Senior Manufacturing Engineer
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Electrical Design Engineer - Motor Control and Drives
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Senior Associate, Electrical Engineer
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In the role of Water/Wastewater Engineer, we'll count on you to:
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Water Resources Engineer
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Sr. Structural Engineer - Kiewit Power Engineering
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Phoenix, AZ · Tempe, AZ · Detroit, MI · Raleigh, NC · Chattanooga, TN · Houston, TX · Richmond, VA · Lenexa, KS
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Ergon Asphalt and Emulsions - Plant Support Engineer
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Lead Electrical Engineer, Mission Critical
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Lead Electrical Engineer, Datacenter
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- $138,000 to $184,000 USD / year
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BAE Systems

Continuous Improvement Engineer, Senior

Aiken, SC, United States

Pay Information Full-Time Salary Range: $88189 - $149922

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Job details

Pay: Pay Information Full-Time Salary Range: $88189 - $149922
Posting language: English
Posted: Nov 2, 2026

Original job description

Job Description How does it feel to work on a team driven to make a big impact? Empowering. The BAE Systems site in Aiken, SC is seeking a seasoned Continuous Improvement Engineer. In this role as a senior-level Continuous Improvement Engineer, you will help develop and sustain a lean culture using various Lean tools with a focus on achieving world-class safety and manufacturing performance. You will perform all aspects of Continuous Improvement (CI) activities, driven by business needs and company strategies/objectives. Business Transformation Initiatives

Assist in facilitating end-to-end Lean and Six Sigma transformation projects, including planning, implementation, and evaluation phases.
Collaborate with cross-functional team members to identify improvement opportunities and develop comprehensive Lean and Six Sigma strategies aligned with organizational goals.
Be accountable for project identification, prioritization, and achievement by applying the models, methods, and standards available, including Visual Management Systems, KPI Metric boards, and tools aligned with plant, department, and program objectives using a “Go and See” approach.
Support in developing and sustaining a culture of continuous improvement using various CI tools with a focus on achieving world-class safety and manufacturing performance.

Process Optimization

Analyze existing processes, identify inefficiencies, and implement lean methodologies to streamline workflows, reduce waste, and enhance productivity.
Utilize tools such as value stream mapping, Kaizen events, TPM, and 5S to drive process improvements.

Change Management

Act as a change agent to foster a culture of continuous improvement within the organization.
Provide guidance and support to stakeholders at all levels to ensure buy-in and successful implementation of lean initiatives.

Training and Development

Support and help deliver training programs on lean principles, tools, and techniques to build capability and empower associates to drive improvement at all levels of the organization.
Teach and coach Lean leadership concepts and behaviors, including servant leadership and Lean daily management routines, including the use of visual management.

Performance Monitoring and Reporting

Help establish key performance indicators (KPIs) to measure the effectiveness of CI initiatives. Monitor progress and track performance metrics.
Apply project management tools to facilitate all projects within scope (Plant/Department or Area) while ensuring timeline and target accomplishment (which includes savings or additional impact calculation and approvals, project documentation, and 12 months of tracking for sustainability).

Continuous Learning

Stay abreast of industry best practices, emerging trends, and new technologies related to lean methodologies and continuous improvement.
Apply insights to refine existing processes and drive innovation within the organization.
Continuously focus on capabilities development and certifications related to CI knowledge and application while helping the development of others.

Required Education, Experience, & Skills

Typically requires a Bachelor's Degree in an Engineering or Science or related discipline with four years of related experience, or the overall equivalent
Experienced in Lean and Continuous Improvement concepts, systems, methodologies and tools
Lean & Six Sigma certification
Experience with Quality, Manufacturing, Industrial, or Mechanical engineering departments and activities
Proven Project Management skills
Requires innovative problem solving experience with A3, 8D, PDCA, 6 Sigma, Shanin, etc., and systematic thinking
Highly effective communicator, both written and spoken
Training experience, both in one-to-one and group settings
Experience presenting material and providing mentoring and coaching
Computer experience to include Microsoft Office Suite, Minitab, Visio, or similar applications

Preferred Education, Experience, & Skills

Toyota Production System exposure
Lean Transformation experience
Certified Kaizen Facilitator
Certified Lean Six Sigma Green / Black Belt
Manufacturing, Industrial, Mechanical Engineer
Experience with Digital CI tools
Knowledge of Sustainable Manufacturing Practices

Pay Information Full-Time Salary Range: $88189 - $149922

Please note: This range is based on our market pay structures. However, individual salaries are determined by a variety of factors including, but not limited to: business considerations, local market conditions, and internal equity, as well as candidate qualifications, such as skills, education, and experience.

Employee Benefits: At BAE Systems, we support our employees in all aspects of their life, including their health and financial well-being. Regular employees scheduled to work 20+ hours per week are offered: health, dental, and vision insurance; health savings accounts; a 401(k) savings plan; disability coverage; and life and accident insurance. We also have an employee assistance program, a legal plan, and other perks including discounts on things like home, auto, and pet insurance. Our leave programs include paid time off, paid holidays, as well as other types of leave, including paid parental, military, bereavement, and any applicable federal and state sick leave. Employees may participate in the company recognition program to receive monetary or non-monetary recognition awards. Other incentives may be available based on position level and/or job specifics. About BAE Systems, Inc.BAE Systems, Inc. is the U.S. subsidiary of BAE Systems plc, an international defense, aerospace and security company which delivers a full range of products and services for air, land and naval forces, as well as advanced electronics, security, information technology solutions and customer support services. Improving the future and protecting lives is an ambitious mission, but it’s what we do at BAE Systems. Working here means using your passion and ingenuity where it counts – defending national security with breakthrough technology, superior products, and intelligence solutions. As you develop the latest technology and defend national security, you will continually hone your skills on a team - making a big impact on a global scale. At BAE Systems, you’ll find a rewarding career that truly makes a difference.

The Platforms & Services (P&S) sector under BAE Systems, Inc does the big stuff: the armored combat vehicles, naval guns, missile launchers, and ship repair…just to name a few. Our employees take pride in the work they do and why they do it. They are on the front lines every day, building our products to protect the lives of those who serve. We may be biased, but we think P&S does some of the coolest work around, and we think you will too.

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More about this job

Skills

Process improvement
Lean manufacturing
Identify process improvements
Prioritization
Go
Provide training
Leadership
Project management
Documentation
Mechanical engineering
Problem solving
Coaching
Microsoft Office
Minitab
Microsoft Visio
Lean Six Sigma Black Belt

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