Sr. Mechanical Engineer
- Fletcher, NC, United States
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Job details
- Experience
- Minimum of 5 years of machine design experience in automation, special machinery, manufacturing equipment, or related industries.
- Posting language
- English
Original job description
As a Senior Mechanical Engineer, you will complete the mechanical design and development of custom automated manufacturing equipment from concept through support of installation. Working closely with project managers, controls engineers, manufacturing personnel, and customers, you will create robust, cost-effective machine designs that meet performance, schedule, and budget objectives. Projects may include automated assembly systems, test equipment, material handling systems, feeding systems, robotics applications, servo-driven machinery, pneumatic systems, and other custom manufacturing solutions. The ideal candidate is a self-starter who combines strong engineering fundamentals with practical machine design experience and a commitment to delivering high-quality solutions. Essential Functions Machine Design & Engineering
- Develop complete machine designs from proposals and customer requirements, concepts, sketches, and specifications.
- Create 3D models, assemblies, detailed drawings, and bills of material utilizing SolidWorks.
- Perform engineering calculations for strength, motion, force, power transmission, pneumatics, hydraulics, and related machine functions.
- Select appropriate machine components, including servos, gearboxes, bearings, actuators, sensors, pneumatic devices, and other purchased products.
- Ensure designs meet customer requirements, applicable standards, and internal engineering practices.
- Evaluate design alternatives to optimize machine performance, cost, manufacturability, reliability, and maintainability.
- Design tooling, fixtures, mechanisms, and automation systems for custom manufacturing equipment.
Project Ownership
- Participate with Project Managers in defining project schedules, budgets, and engineering resource requirements.
- Deliver designs that meet project milestones, customer expectations, and budget objectives.
- Develop accurate estimates to complete and communicate project status regularly.
- Identify, document, and support scope changes and associated cost impacts.
- Support project reviews and design reviews throughout the project lifecycle.
Cross-Functional Collaboration
- Work closely with controls engineers to define machine sequences, control requirements, I/O devices, and electrical interfaces.
- Collaborate with fabrication, assembly, fabrication, and debug teams during machine build and integration.
- Support installation, startup, service, and troubleshooting activities as needed.
- Coordinate with customers, suppliers, and internal stakeholders on technical requirements and design solutions.
Continuous Improvement
- Support engineering standards, best practices, and departmental initiatives.
- Participate in Lean and continuous improvement activities.
- Follow ISO 9001 quality procedures and engineering documentation requirements.
- Contribute to the development and sharing of engineering knowledge across the organization.
Position Type and Expected Hours of Work This is a full-time position, and typical work hours are Monday through Friday 8:00 a.m. to 4:30 p.m. Overtime is on an as needed basis and at the direction of the Mechanical Engineering Manager. Travel Occasional travel required with reasonable notice, for project startup, evaluation, installation, training, and service work. Preferred Education and Experience
- Bachelor's degree in Mechanical Engineering, Mechanical Engineering Technology, Manufacturing Engineering, or a related technical field; equivalent experience will also be considered.
- Minimum of 5 years of machine design experience in automation, special machinery, manufacturing equipment, or related industries.
- Proficiency with SolidWorks or comparable 3D CAD software.
- Strong understanding of machine design principles, including mechanisms, power transmission, pneumatics, and automated systems.
- Ability to perform engineering calculations and technical analysis.
- Strong communication, organizational, and problem-solving skills.
- Ability to work independently while contributing effectively within a team environment.
- Experience with automated assembly equipment, robotics, material handling systems, or test equipment.
- Knowledge of machine shop practices, fabrication methods, and manufacturing processes.