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American Packaging Corporation

Pouch Operator Lead

Columbus, WI, United States

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Job details

Posting language: English
Posted: Nov 9, 2026

Original job description

Description At American Packaging Corporation (APC), you’ll find the packaging career you’ve been looking for. With competitive salaries, excellent benefits, 401(k) plans and tuition reimbursement programs, we nurture our employees while advancing and promoting diversity and inclusion. As the leading flexible packaging converter in North America for over a century, APC’s longstanding success is fueled from the inside out. We’re constantly seeking to improve our internal operations and were named a “Best of the Best” in the Best workplaces in the America’s awards for 12 years in a row. It’s how and why we engage the best and brightest talent to continue propelling our shared success into the future.

LOCATION: Columbus, WI

SHIFT: 2nd shift

SUMMARY: Safe and efficient operation of the pouching machines, as well as related changeovers, mechanical troubleshooting, personnel and paperwork responsibilities.

ESSENTIAL DUTIES AND RESPONSIBILITIES include the following. Other duties may be assigned.

Facilitate on the job training and instruction for team members on the correct use of tools and equipment to ensure proper safety and operating procedures are followed.
Participate in training, embrace concepts of and actively practice the SPOT Safety Program fundamentals to aid American Packaging Corporation’s efforts to achieve a zero-accident rate.
Collect and review shift reports from previous 24 hours of operation
Prepare dashboard daily for morning review
Maintain people schedules to ensure proper staffing and ensure shifts are balanced with crewing
Review production schedules to ensure next 24hrs is organized and goals are established.
Participate in and generate ideas for department continuous improvement efforts.
Read, understand, interpret and utilize all information retrieved from job jackets, manufacturing specifications, pouch specifications and print spec sheets.
Perform and manage all necessary cleaning and housekeeping duties.
Perform and manage machine set-ups/changeovers by utilizing the information on the job jacket and the pouch specification.
Possess a thorough understanding of the quality standards associated with running a pouch machine. Conduct, document, interpret and act upon all data obtained during QA tests.
Understand the bar code system in order to properly scan all raw materials used in production to ensure accurate inventory control. Able to produce new tickets for all finished goods inventory and return to stock unused materials.
Complete all required paperwork accurately and in a timely manner. This includes Shop Floor Reports which document production, waste, set up time and downtime and all Quality Assurance tests.
Successfully set up machine to customer specifications.
Successfully troubleshoot all mechanical problems and apply corrective action as needed. Make decision to contact the Maintenance Department when appropriate.
Perform minor machine maintenance such as oiling/greasing machines.
Safely operate all necessary roll handling equipment to load work in process rolls onto machine.
Produce pouches within customer specifications while completing all necessary quality testing.
Attend and participate in all scheduled meetings, safety, special projects, departmental, etc.).
Talk with all operators at shift change about any issues with job or machine issues
Assist in troubleshooting all machines in the Department
Troubleshoot and resolve issues with job orders and specs
Provide direction to utility personnel and prioritize Pouch machine duties.
Check setups and review upcoming specs to be sure they’re clear and match job order.
Work with Junior Operators and Rewinders for proper cross training within the dept.
Complete work orders
Review and record dept SPOT cards
Able to work various hours on short notice for special projects
Actively participates in safety programs and makes safety observations. Follows plant safety rules.
Must possess a healthy work ethic.
Good communication skills, both verbal and written.
Must take responsibility for work assigned.
Follow all Plant Safety Rules, GMPs, and other procedural training requirements.
Other duties as assigned.

Requirements

QUALIFICATION REQUIREMENTS:

To perform this job successfully, an individual must be able to perform each essential duty satisfactorily. The requirements listed below are representative of the knowledge, skill and/or ability required. Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions.

EDUCATION and/or EXPERIENCE Associate/Bachelor’s degree (A. A./B.S.) or equivalent from two-year college/four-year college or technical school; with one-year related experience and/or training; or equivalent combination of education and experience.

LANGUAGE SKILLS

Ability to read, analyze, and interpret general business periodicals, professional journals, technical procedures, or governmental regulations. Ability to write reports, business correspondence, and procedure manuals. Ability to effectively present information and respond to questions from groups of managers, clients, customers, and the public.

MATHEMATICAL SKILLS

Ability to calculate figures and amounts such as discounts, interest, commissions, proportions, percentages, area, circumference, and volume. Ability to apply concepts of basic algebra and geometry.

REASONING ABILITY

Ability to define problems, collect data, establish facts, and draw valid conclusions. Ability to interpret an extensive variety of technical instructions in mathematical or diagram form and deal with several abstract and concrete variables.

PHYSICAL DEMANDS

The physical demands described here are representatives of those that must be met by an employee to successfully perform the essential functions of this job. Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions. While performing the duties of this job, the employee is regularly required to use hands to finger, handle, or feel and talk or hear. The employee frequently is required to sit and reach with hands and arms. The employee is occasionally required to stand; walk; climb or balance; and stoop, kneel, crouch, or crawl. This position may require manual lifting not to exceed 50 lbs – reference your department-specific JHA (job hazard analysis) for departmental lifting restrictions.

WORK ENVIRONMENT

The work environment characteristics described here are representative of those an employee encounters while performing the essential functions of this job. Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions.

American Packaging Corporation is committed to equal opportunity for all, without regard to race, religion, color, national origin, citizenship, sex, sexual orientation, gender identity, age, veteran status, disability, genetic information, or any other protected characteristic. American Packaging Corporation will make reasonable accommodations for known physical or mental limitations of otherwise qualified employees and applicants with disabilities unless the accommodation would impose an undue hardship on the operation of our business. EOE/AA Disability/Veteran. If you are interested in applying for an employment opportunity and need special assistance or an accommodation to apply for a posted position, please contact our Human Resources department at: talentacquisition@americanpackaging.com.

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More about this job

Skills

Packaging
Troubleshooting
Process improvement
Cleaning
Housekeeping
Inventory management
Quality assurance
Troubleshoot
Communication skills
Write work-related reports
Gather data

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