Chemical Operator

FLSA Status: Non-Exempt Grade Level: G-8

Department: Operations Reports To: Department Manager

Direct Reports: None

Job Summary:

2nd and 3rd shift opportunities starting at $24! Associates engaged in mixing or polymerization operations who perform the following essential job functions. A Chemical Operator I is an entry level position typically defined as having been in the Chemical Operations department for less than 2 years and having been trained in less than 2 manufacturing areas within the department.

Essential Functions:

• Follows all safety regulations to include: grounding, bonding, nitrogen inerting, use of PPE, and appropriate use of exhaust vents.
• Wears appropriate clothing to include: ESD shoes, long pants, and long sleeves
• Performs a variety of production tasks which include, but are not limited to: setting up equipment, adjusting and operating equipment, observing for proper functioning of equipment, and inspecting/testing of products.
• Adds ingredients which require specific measurements, addition, and mixing techniques as required by procedures and batch records.
• Performs visual inspection of all materials used and produced
• Operates a variety of support equipment such as mixers, balances, pumps, mixers, mills, granulators, timers, and controllers
• Accurately performs work assignments and computer transactions that are required to adjust inventory.
• Accurately performs calculations using various units of measure.
• Maintains a safe and clean work environment following departmental 6S requirements, notifying lead operator and/or supervisor of unsafe practices, conditions, or acts.
• Achieve quality and throughput goals.
• Performs work according to SPAR’s, WI’s, and verbal instructions. Seeks lead operator and/or supervisor assistance in resolving problems not covered by procedures.
• Effectively communicates with other associates, lead operators and supervisors while maintaining the self-confidence and self-esteem of others; relays information to the next shift; voluntarily assists other associates, and communicates effectively to prevent problems from occurring.
• Completes required verifications and documentation accurately and neatly.
• Participates in training and assists with training where applicable.
• Participates in problem-solving and takes initiative to make changes through the UCM and change control process where applicable.
• Collaborates and contributes to the development of new products, processes, and equipment
• Responsible for following all applicable waste handling procedures

Additional Responsibilities:

• Performs other duties and responsibilities as assigned.

Job Specifications:

• Requires high school diploma or equivalent and previous production experience is highly desirable (preferably in web handling, such as paper or fabric manufacturing, printing, coating, etc.)
• Conforms to the Guiding Principles, Company Policies, Quality Systems, ISO, OSHA, etc.
• Uses procedures and skills, which require considerable training, to carrying out assignments
• Work environment involves moderate risks or discomforts requiring special safety precautions, e.g., working around moving parts, machines, irritant chemicals; may be required to use personal protective equipment such as masks, uniforms, hairnets, gloves, safety glasses/goggles, shields, etc.
• Physical exertion such as long periods of standing, recurring bending, crouching, stooping, stretching, reaching, or similar activities should be expected; recurring lifting of moderately heavy items (objects 50-100 pounds with lift assist); requires common physical characteristics and abilities, such as above-average agility and dexterity
• The work involves the execution of procedures which make up a finished product of a broader scope; the component product affects the accuracy, reliability, or acceptability of further processing

Physical Demands:

HOURS PER SHIFT: 8-10 hours Average Material Handling Requirements*

MATERIAL HANDLING

(per 8 hr. day) NEVER 0% REP. RARE 1-2 times/day OCCASIONAL 1-33% 1-32 times/day FREQUENT 34-66% 33-200 times/day CONSTANT 67-100% >200 times/day COMMENTS

Floor to Knuckle

50-70 lbs 20-38 lbs

Drum lids, bags, bales of rubber, 5 gallon cans of raw materials

Knuckle to Shoulder

50-70 lbs 20-38 lbs

Shoulder to Overhead

N/A N/A

Carrying

50-70 lbs 20-38 lbs

Push

100 lbs 14 lbs

20-200 feet

Pull

100 lbs 14 lbs

Slot die cart

*Lift assist available for all material handling

Non-Material Handling/Postural Requirements

MATERIAL HANDLING

(per 8 hr. day) NEVER 0% REP. RARE

1-2 times/day OCCASIONAL 1-33% 1-32 times/day FREQUENT 34-66% 33-200 times/day CONSTANT 67-100% >200 times/day COMMENTS

Sitting

X

Computer work

Standing

X Intermixed with walking

Walking

X Primarily within work area up to 150 feet to transport materials.

Reaching

X Forward reaching

Reaching Overhead

X

Drum lift controls are overhead

Crawl X

Kneeling

X

Twist/Pivot with Waist

X

Moving drums, mopping

Climbing

X

Stairs to churn and poly decks

Bending Sustained

X

Bending during cleaning and machine set up

Gazing Upward

X

Monitor gauges

Gazing Downward

X

Squat

X

Balance

X

Grasping Light

X

Grasping Heavy

X

Rubber processing

Fine Motor

X

Computer keyboard

Front Pedal

X

22 inches high; 12 lbs. of force on a Drum Cart