Job Title: Controls EngineerJob DescriptionThe Controls Engineer will support the rapid growth of a new Greenfield facility focused on advanced electric vehicle power module production. This role sits within the regional product engineering group for xEV products and is responsible for establishing and optimizing equipment, processes, and quotations for Intelligent Power Module (IPM) programs used in inverters. The position focuses heavily on automated optical inspection and vision systems for power module assembly, along with failure mode analysis and judgment methods, while driving best practices, cost efficiency, and synergies across multiple xEV programs.
Responsibilities
- Support the safe launch of Intelligent Power Module (IPM) products and associated manufacturing processes, ensuring robust controls and reliable production performance.
- Support the development of technology, resources, and production requirements for power module programs, including specification and implementation of capital equipment and automation solutions.
- Contribute to new IPM business opportunities by providing technical input on process capability, equipment needs, and inspection strategies for inverter power modules.
- Support production process and equipment issues by diagnosing root causes, developing corrective actions, and implementing sustainable solutions in a manufacturing environment.
- Establish and refine automated optical inspection and vision (camera) inspection systems for power module assembly, including definition of pass/fail criteria and judgment methods.
- Identify and leverage synergies across programs and products by sharing best practices, standardizing processes where possible, and driving cost-efficient solutions across xEV activities.
- Interface directly with inspection equipment and automation controls to configure, modify, and implement inspection criteria, pass/fail thresholds, and other operational parameters or programs.
- Collaborate with cross-functional teams in project management activities, including capital equipment planning, project engineering tasks, and coordination of installation and commissioning.
- Apply automotive and electronics manufacturing methodologies such as APQP, FMEA, and control plans to ensure robust process design and ongoing process control.
- Contribute to failure mode analysis and implement corrective actions to improve product quality and process reliability in electronics and electromechanical systems.
- Prepare and present clear technical information, reports, and recommendations to various levels of associates, management, and customers in both verbal and written formats.
- Lead and mentor other engineers or team members in controls, inspection processes, and continuous improvement initiatives across the organization.
- Manage multiple projects and deadlines simultaneously while maintaining strong organization, attention to detail, and alignment with corporate objectives.
- Perform other duties as assigned to support corporate objectives and the continued growth and expansion of the facility.
Essential Skills
- Bachelors degree in Engineering.
- At least 5 years of controls engineering experience in a manufacturing environment, preferably within the automotive industry.
- Strong controls engineering background in automation and electromechanical systems.
- Proficiency with vision systems used in automated inspection, specifically including Cognex and Keyence platforms.
- Experience with project management and project engineering in a manufacturing setting, including capital equipment (capex) planning and implementation.
- Knowledge of PLC programming and automation controls for manufacturing equipment.
- Familiarity with robotics integration, such as systems from Fanuc or similar industrial robot platforms.
- Experience working in or supporting the automotive industry and Tier 1 supplier environments.
- Ability to diagnose and resolve production process and equipment problems in a high-volume manufacturing environment.
- Strong communication skills, with the ability to prepare and present technical information clearly to diverse audiences.
- Ability to lead and mentor engineers or team members in controls and inspection-related activities.
- Well-developed organizational skills and attention to detail, with the ability to manage multiple concurrent projects and deadlines.
Additional Skills & Qualifications
- Work experience in electronics manufacturing environments, with emphasis on inspection processes, inspection equipment, and development of pass/fail criteria.
- background in electronics manufacturing and assembly processes, including identification of potential failure modes and implementation of corrective actions.
- Experience developing inspection judgment criteria for automated inspection processes and improving process repeatability and reliability.
- Capability to interface with inspection equipment and automation controls to configure, modify, and implement inspection criteria, thresholds, and operational parameters.
- Knowledge of automotive quality tools and methodologies such as APQP, FMEA, and control plans.
- Experience in electronics manufacturing aligned with IPC regulations and principles.
- Strong ability to organize work, maintain detailed documentation, and coordinate multiple projects simultaneously.
- Excellent verbal and written communication skills for interaction with associates, management, and customers.
- Demonstrated ability to lead, coach, and mentor other engineers or team members across various roles.
- Experience in capital equipment planning and implementation for inspection and automation systems.
- Familiarity with automotive industry standards and expectations for Tier 1 suppliers.
Work EnvironmentThis role is based in a large, modern manufacturing facility in Greenfield, Indiana that is experiencing significant growth and expansion driven by new electric vehicle business. The organization operates as a Tier 1 automotive supplier, providing advanced parts and systems directly to major original equipment manufacturers worldwide. The Controls Engineer will divide time between the manufacturing floor, a desk/office setting, and in-person and virtual meetings, engaging closely with production, engineering, and cross-functional teams. The environment emphasizes teamwork, a supportive culture, and balanced experience levels across the workforce, with strong opportunities for professional growth and career advancement. Employees have access to a comprehensive full-time benefits package that includes low-cost benefits and an on-site clinic, contributing to a positive and sustainable work-life balance. Job Type & LocationThis is a Contract to Hire position based out of Greenfield, IN. Pay and BenefitsThe pay range for this position is $52.88 - $60.10/hr. Individual compensation offered for this position within this range will depend on many factors, including qualifications, skills, relevant experience, job knowledge, geographic location, internal equity, and other pertinent job-related factors.Eligibility requirements apply to some benefits and may depend on your job classification and length of employment. Benefits are subject to change and may be subject to specific elections, plan, or program terms. If eligible, the benefits
available for this temporary role may include the following:
Medical, dental & vision Critical Illness, Accident, and Hospital 401(k) Retirement Plan Pre-tax and Roth post-tax contributions available Life Insurance (Voluntary Life & AD&D for the employee and dependents) Short and long-term disability Health Spending Account (HSA) Transportation benefits Employee Assistance Program Time Off/Leave (PTO, Vacation or Sick Leave) Job Type & LocationThis is a Contract to Hire position based out of Greenfield, IN. Application DeadlineThis position is anticipated to close on Nov 16, 2026. Workplace TypeThis is a fully onsite position in Greenfield,IN.About Actalent
Actalent is a global leader in engineering and sciences services and talent solutions. We help visionary companies advance their engineering and science initiatives through access to specialized experts who drive scale, innovation and speed to market. With a network of almost 20,000 consultants and 5,000 clients across the U.S., Canada, Asia and Europe, Actalent serves many of the Fortune 500. We are proud to be an Engineering News-Record (ENR) Top 500 Design Firm for our engineering design services and a ClearlyRated Best of Staffing® winner for both client and talent service.
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